Mobile Batch Mix Asphalt Plant is a highly integrated, easy to transfer and install asphalt concrete production equipment, which not only has the mobile characteristics of ordinary mobile asphalt plant, but also combines the precise measurement and forced mixing functions of batch mix asphalt plant. Simply put, it is a kind of mobile asphalt production equipment that can accurately measure the raw materials such as crushed stone, sand, limestone powder, asphalt and so on according to a specific ratio, feed the materials in batches and mix them forcibly.

The biggest feature of this equipment is to integrate all the systems required for asphalt mixture production – including cold aggregate supply system, drying drum, mixing tower, dust removal system, etc. – into multiple mobile trailer units, practicing the revolutionary “factory moved to the side of the construction site” concept, solving the problem from the root. The concept of “moving the factory to the construction site” has solved the pain point of long-distance transportation of asphalt mixture from the root. As the core equipment for asphalt pavement construction, mobile batch mix asphalt plant plays an irreplaceable role in asphalt pavement construction, especially in highway construction, by virtue of its perfect structure, accurate grading, high metering accuracy, high quality of finished products and easy operation control.

With excellent high mobility and flexible deployment capability, the mobile batch mix asphalt plant can be widely adapted to all kinds of road-related projects, especially suitable for construction scenarios with high requirements on equipment mobility and production efficiency, the specific core application scope is as follows:

Road construction

In all kinds of road construction projects, mobile batch mix asphalt plant shows irreplaceable core advantages. It can be directly deployed at the site to realize the production of asphalt mixture on-site, to ensure a continuous and stable supply of asphalt during the construction process, completely eliminating the long-distance transportation link, which significantly reduces the cost of logistics and transportation, but also effectively improves the overall project construction progress. Whether it is the construction of small and medium-sized highways, rural roads, or airport runways, port roads, bridge paving and other specialized projects, the mobile batch mix asphalt plant equipment can be perfectly adapted to build a solid guarantee for the quality of the project.

Highway Maintenance Project

Highway maintenance is one of the core application scenarios of mobile batch mix asphalt plant. Highway pothole repair, pavement resurfacing, paving and other maintenance operations, the continuous supply of asphalt mixture has strict requirements, and the mobile batch mix asphalt plant equipment can achieve efficient and immediate production, to ensure that the maintenance personnel at any time to obtain qualified asphalt mixture, significantly reducing the length of road maintenance downtime to protect the highway’s traffic efficiency.

At the same time, its rapid deployment, without the need for long-term fixed site characteristics, but also accurately match the strong mobility of the maintenance project operation needs.

Emergency Repair Project

In road emergency repair scenarios, mobile batch mix asphalt plant plays a crucial role. Whether it is road damage caused by natural disasters such as rainstorms and earthquakes, or road damage caused by traffic accidents, the mobile batch mix asphalt plant equipment can be quickly deployed to the repair site to produce asphalt mixture on site, realizing rapid road repair, minimizing the time of traffic interruption, and reducing the impacts of disasters or accidents.

Other Supplementary Scenarios

In addition to the above core scenarios, mobile batch mix asphalt plant is also widely used in temporary road construction, mining roads, park roads and other short-term, highly mobile projects. Its flexible deployment capability and stable production efficiency can accurately meet the asphalt production needs of various non-long-term fixed projects, providing convenient and efficient support for project construction.

The stable operation and high-quality output of mobile batch mix asphalt plant can not be separated from the synergistic cooperation of each core component. Each component has unique functions and advantages, which jointly guarantee the equipment to realize efficient, stable and environmentally friendly operation, and the specific core components are analyzed as follows:

Drying System

Drying system is the key core link of asphalt mixture production, mainly responsible for heating and drying the aggregate, laying the foundation for the quality control of the subsequent mixing process. The system adopts a famous brand of powerful direct-connected gear motor to drive the drying drum, with strong power output and stable and reliable operation; the optimized design of the blade structure makes the aggregate drying process more uniform, and greatly improves the utilization rate of heat; the drying drum is externally wrapped with heat preservation materials and stainless steel shell, which effectively reduces the loss of heat and lowers the energy consumption of the equipment; the drying drum, which has been precisely calculated and carefully heat-treated, is equipped with the international top-class bearings, which has longer service life and longer operation. After precise calculation and careful heat treatment, the drying drum is equipped with international first-class standard bearings, which has longer service life and more stable operation performance, and can adapt to the long-term and high-intensity construction working conditions with ease.

Dust Removal System

In order to meet the current stringent environmental protection construction requirements, the mobile batch mix asphalt plant is equipped with a highly efficient and environmentally friendly dust removal system, which adopts a double dust removal design, fully compliant with the EU emission standards, and can effectively control the dust pollution generated during the production process. The system adopts pulse dedusting method, which has the double advantages of energy saving and high efficiency, strong durability of core components, and is equipped with perfect safety protection and intelligent detection function, which can monitor the operation status of the dedusting system in real time, and find and deal with all kinds of abnormalities in a timely manner, so as to ensure that the equipment is always in an environmentally friendly, safe and stable operation state, and to minimize the impact on the surrounding environment.

Vibrating Screen

Vibrating screen is mainly responsible for grading and screening the heated aggregate, which is the core component to ensure the accuracy of asphalt mixture grading, laying a solid foundation for the production of high-quality asphalt mixture. The machine body adopts high-strength structural design, which is sturdy and durable, with remarkable screening effect; the screen mesh adopts convenient maintenance design, which is convenient for daily overhaul and replacement, and saves a lot of maintenance time; the frequency and amplitude are matched accurately, and the grading accuracy can reach more than 95%, which can adapt to various kinds of harsh construction environments, and has the outstanding features of high temperature resistance and strong productivity. At the same time, it adopts self-synchronous drive technology, which requires no additional maintenance and is more environmentally friendly; the patented enhanced drive bridge structure design can effectively protect the screening parts; and it is equipped with well-known brand vibration motors, which further improves the operational stability and service life of the mobile batch mix asphalt plant equipment.

Mixing System

The mixing system is the core of asphalt mixture production, which directly determines the quality level of the finished material. Mobile batch mix asphalt plant adopts double shaft mixer, through the simulation and optimization of material mixing speed, to ensure that each batch of material can be fully and evenly mixed, compared with the traditional mixing system, the mixing efficiency by 25%, reduce energy consumption by 20%, which effectively improves the production efficiency and significantly reduces the operating costs, and at the same time, ensures that the homogeneity and stability of asphalt mixture to fully meet the quality standards of various types of road construction. It also ensures the homogeneity and stability of asphalt mixture, which fully meets the quality standards of various road construction.

Auxiliary Components

In addition to the above core components, the mobile batch mix asphalt plant is also equipped with cold aggregate supply system, asphalt heating and holding tanks, control systems and other auxiliary components, which are synergistic to ensure the complete and efficient operation of the equipment. The cold aggregate supply system ensures smooth aggregate delivery without jamming, the asphalt heating tank ensures that the asphalt temperature is stable and up to standard, and the control system realizes the intelligent operation of the equipment, simplifies the operation process, and further improves the construction efficiency.

The workflow of the mobile batch mix asphalt plant is clear and orderly, and each link is closely connected and interlocked to ensure that the asphalt mixture realizes efficient and high-quality production, and the specific operation steps are as follows:

Cold Aggregate Feeding

Crushed stone and other cold aggregate through the cold aggregate supply system, from the inclined belt conveyor smoothly transported to the drying drum, the whole process to ensure that the material flows smoothly, no jamming, no accumulation, for the subsequent heating and drying link to make full preparation.

Heating and Drying

Inside the drying drum, through the controlled combustion system to transport in the cold aggregate for uniform heating, while completing the thorough drying of the aggregate, to ensure that the moisture content of the aggregate to meet the standard requirements for the subsequent screening and mixing to provide qualified raw materials, to ensure that the quality of the mixture is uniform and stable.

Screening and Storing Aggregates

The heated aggregates are lifted to the screening system and graded according to the size of the aggregates, and the different sizes of the screened aggregates are deposited into the corresponding hot aggregates silo; after accurate weighing, the aggregates are smoothly sent into the mixing drum, waiting to be mixed with other raw materials.

Dust Collection & Preparation

The dust generated during the heating and drying process of the aggregate is efficiently collected by the dust removal system and deposited into the recycling powder bin; the mineral powder is stored separately and subsequently mixed evenly with the recycled dust, and then fed into the mixing drum after accurate weighing to realize the recycling of dust, which is in line with the requirements of environmental protection and saves resources.

Asphalt Preparation and Mixing

The asphalt is pumped into the heated holding tank to maintain a stable temperature, and then fed into the mixing drum after accurate weighing; subsequently, the aggregate, powder and asphalt in the mixing drum are forced to mix to ensure that all kinds of raw materials are fully mixed to form a qualified asphalt mixture. The final product can be stored in the heated silo for spare parts, or directly transferred to the heated tanker trucks for direct delivery to the site for paving construction.

ZOOMLINE Machinery, as a professional asphalt mixing plant manufacturer, has launched a variety of excellent performance of mobile batch mix asphalt plant, of which three popular models with excellent performance and wide range of scenarios adaptability, favored by the market and industry practitioners, specific details are as follows:

T-type Mobile Batch Mix Asphalt Plant (ZAP-MT Series)

This series belongs to T-type mobile batch mix asphalt plant, with a capacity range of 60-200 tons/hour, incorporating advanced mixing technology from Germany, with stable and reliable operation performance. The equipment adopts modular structure design, the overall layout is compact and reasonable, which is easy to install, transport and disassemble, and each unit is independent of each other and can realize seamless connection, so that it can be quickly deployed on the move, which greatly saves the cost of transportation and on-site deployment. This series of mobile batch mix asphalt plant equipment is widely used in airport runways, harbors, roads, bridges and other types of projects, and is also the ideal choice for emergency road construction.

Super Mobile Batch Mix Asphalt Plant(ZAP-ME Series)

This series mobile batch mix asphalt plant adopts the integrated design of semi-trailer, which is highly integrated and can realize rapid relocation and transshipment, with a capacity range of 40-90 tons/hour. The design of semi-trailer strictly conforms to the general safety requirements for vehicles, equipped with perfect active and passive safety measures such as brakes and electrical system of the whole vehicle, which can be normally driven on ordinary roads and highways. At the same time, this series of equipment does not require complex foundation design, especially suitable for frequent relocation of engineering scenarios, significantly reducing the equipment infrastructure workload, effectively reducing operating costs.

Mobile Asphalt Plant(ZAP-M Series)

This series belongs to the mobile batch mix asphalt plant, which is mainly suitable for small and medium-sized road projects with high requirements for mobility and relocation frequency, and the capacity range covers 60-320 tons/hour. The core functions of screening, thermal storage, weighing and mixing are integrated into a folding frame, which enables integrated towing of the mixing tower and convenient and efficient disassembly and assembly, minimizing the time and cost of disassembling, transporting and reassembling the equipment, and accurately adapting to the needs of frequently switching construction sites.

Compared with the traditional stationary batch asphalt mixing plant, the mobile batch mix asphalt plant has significant advantages in mobility, economy, practicality and other dimensions, which can help construction companies to effectively reduce costs, improve efficiency, and ensure construction quality, the specific core advantages are as follows:

High Mobility

This is the core advantage of the mobile batch mix asphalt plant. The first deployment of the equipment can be completed in just a few days, the subsequent installation takes only 2-3 days, disassembly and reassembly of the whole process does not exceed one week, can easily realize the flexibility of multi-site switching, perfectly suited to short-term, strong mobility of the project needs.

Modular Structures

The functional units of the mobile batch mix asphalt plant equipment adopts modular design, which is not only convenient for quick disassembly and transportation, but also can be easily loaded into standard containers, and also can realize the flexible splicing of modules, which is convenient for the subsequent upgrading and expansion of the equipment, or integration of recycled asphalt (RAP) recycling function, which further enhances the practicability and cost-effectiveness of the equipment.

Zero Foundation Required

Unlike traditional stationary equipment that requires a large amount of civil engineering investment, the mobile batch mix asphalt plant can be installed on a flat, hard surface only, without the need for complex infrastructure, just a simple ramp, significantly reducing the initial investment costs and on-site deployment time.

No Special Lifting Equipment For Installation

The mobile batch mix asphalt plant equipment design is simple and reasonable, the installation process can be completed only ordinary hydraulic crane erection, no need for special lifting equipment, and hydraulic cranes are easy to get on site, further reducing the cost of equipment deployment and operational difficulties.

Low Fuel Consumption

The drying drum of the equipment is equipped with a high-efficiency burner, which has a high energy utilization rate and low fuel consumption. Under continuous operation, only 4-5 liters of diesel fuel are required for each ton of hot mix asphalt, which can significantly reduce the operating costs of the enterprise in the long run.

Hot Mix Quality

The mobile batch mix asphalt plant equipment is equipped with a high-precision weighing system, which can accurately control the proportion of various types of raw materials, with a strong mixing system to ensure that the asphalt mixture is evenly mixed, gradation and rationalization of the quality of the finished product is stable and controllable, and can meet the quality standards of various types of road construction.

Reliability and Heavy Design

ZOOMLINE mobile batch mix asphalt plant adopts heavy-duty structure design, the overall body is sturdy, and can adapt to the harsh construction environment; at the same time, the design of the equipment gives full consideration to the daily maintenance needs, reserving sufficient space for maintenance, and the control system is integrated in the chassis of the tower, which has a stable operation and a low failure rate, and has a longer service life.

Mobile batch mix asphalt plant prices are affected by a variety of factors, construction companies in the purchase process, need to combine the actual needs of their own projects and reasonable consideration, to avoid the blind pursuit of high-configuration or low-priced equipment, to ensure that the purchase of equipment cost-effective and optimal, the specific impact factors are as follows:

Production Capacity and Project Requirements

Capacity is one of the core factors affecting the price of mobile batch mix asphalt plant equipment, different capacity of the equipment price difference is more obvious, usually, the higher the capacity, the higher the price of equipment. Construction companies should be based on their own project scale, construction progress and other actual needs, choose the appropriate capacity of the equipment, to avoid excess capacity resulting in a waste of funds, or insufficient capacity to affect the construction progress.

Plant Quality and Brand

Brand strength and equipment quality directly determine the price and long-term cost of mobile batch mix asphalt plant equipment. Well-known brands such as ZOOMLINE, the quality of its equipment is more guaranteed, high-quality parts and components, low operating failure rate, and provide perfect after-sales service, the price is relatively high; while some of the unknown brands of equipment, the initial purchase price may be lower, but the quality of the after-sales service and lack of protection, long-term use of the process may be faced with a higher cost of maintenance and replacement of parts.

Transportation and Installation Costs

Transportation and installation costs are an important part of the total investment in asphalt plant equipment, especially large mobile batch mix asphalt plant, the longer the transportation distance, the greater the difficulty of installation, the higher the related costs. When choosing suppliers, we need to calculate the transportation and installation costs in advance, and give priority to suppliers with relevant experience and the ability to provide integrated services, so as to reduce the overall investment.

Energy Consumption and Operating Costs

The level of energy consumption of the mobile batch mix asphalt plant equipment directly affects the long-term operating costs, modern energy-saving equipment, although the initial purchase price may be slightly higher, but can significantly reduce fuel consumption, long-term use can save a lot of operating costs. When choosing, you should focus on the combustion efficiency and energy consumption indicators of the equipment, and comprehensively consider the short-term investment and long-term benefits.

Maintenance and After-Sales Service

The quality of mobile batch mix asphalt plant equipment maintenance and after-sales service directly affects the service life of the equipment and downtime. Perfect after-sales service can solve all kinds of faults in the operation of the equipment in a timely manner, provide sufficient supply of spare parts and professional technical support to reduce the loss of downtime. Therefore, the supplier’s ability to guarantee after-sales service is also an important factor affecting the price of the equipment, the purchase of clear after-sales terms, including warranty period, maintenance costs, technical training and other related content.

Operating Environment and Working Conditions

If the construction environment is harsh (such as extreme high temperature, low temperature, high altitude, etc.), or the project has special technical requirements, the need to customize the equipment, will increase the production cost of the mobile batch mix asphalt plant equipment, which will increase the final price of the equipment. Construction companies should be based on their own construction environment and actual demand, reasonable customization requirements to avoid unnecessary cost increases.

When choosing a mobile batch mix asphalt plant, you need to consider the supplier qualification, equipment quality, after-sales protection and other factors, to avoid all kinds of purchase mistakes, to ensure that the purchase of equipment suitable for their needs, cost-effective, specific purchase skills are as follows:

Confirmation of Supplier Qualifications

Priority to choose the source of mobile batch mix asphalt plant equipment manufacturers, to avoid purchasing through intermediaries, to prevent price increases, service chain elongation, after-sales response is not timely and other issues. Through on-site inspection of factories, view past successful cases, etc., a comprehensive assessment of the manufacturer’s production capacity, technical level and brand reputation, to ensure that the supplier has a stable production capacity and reliable product quality.

Understand the Brand Reputation

Get an in-depth understanding of the manufacturer’s cooperation with international counterparts, including whether there are joint development, technology transfer, brand authorization and other cooperation projects, in order to assess its technical strength. At the same time, through social media, industry forums and other channels, check the user evaluation and use of feedback, a comprehensive understanding of the equipment in the actual application of performance, reliability and after-sales service.

Confirm Quality and Standards Compliance

The mobile batch mix asphalt plant equipment should comply with international quality standards such as ISO, CE, EAC, etc., to ensure that its performance, safety, environmental protection and other indicators meet the industry norms and engineering construction requirements. When selecting, manufacturers should be required to provide detailed product specifications, test reports and relevant certification documents to verify the quality and compliance of the mobile batch mix asphalt plant equipment one by one to avoid purchasing substandard equipment.

Evaluate the Customization Ability

If the project has special technical requirements or faces strict environmental regulations, you need to confirm whether the manufacturer is able to customize the equipment according to local working conditions and actual needs. At the same time, pay attention to the universality of mobile asphalt plant equipment accessories and consumables to ensure convenient replacement of subsequent accessories and reduce long-term maintenance costs.

Confirmation of Transportation and Customs Clearance Services

If you need to import mobile asphalt plant equipment or cross-regional transportation, you need to choose suppliers with experience in exporting large-scale equipment to ensure that they can provide integrated services such as packaging, transportation and customs clearance at the destination port. At the same time, clarify the risk-sharing mechanism, insurance terms and relevant additional fees during transportation to avoid subsequent cooperation disputes.

Clarify After-sales and Technical Support

Verify whether the supplier provides worldwide after-sales service, and assess its after-sales response time, spare parts supply capability and maintenance program. Clarify the after-sales terms and conditions, including warranty period, maintenance cost, technician training, etc., to ensure that the mobile batch mix asphalt plant equipment can obtain timely and professional technical support and maintenance services during operation, and to ensure the long-term stable operation of the mobile batch mix asphalt plant equipment.

Reasonable site selection is the mobile batch mix asphalt plant to achieve efficient, safe and environmentally friendly operation of the prerequisites, improper site selection will not only affect the construction efficiency and cost control, but also may face the risk of environmental compliance. The following are the core factors to be considered in the site selection process:

Close to the Construction Site

The site selection should give priority to areas closer to the construction site, the optimal transportation distance of no more than 80 kilometers, the longest not more than 100 kilometers. This can effectively protect the temperature of the asphalt mixture, to avoid the cooling of asphalt due to the long transportation distance, affecting the paving performance, but also to reduce transportation costs and time costs, improve construction efficiency.

Convenient Access to Raw Materials

Mobile batch mix asphalt plant production process requires the consumption of a large number of sand, gravel, mineral powder and other raw materials, site selection should be as close as possible to the raw material suppliers or quarries, reduce the distance of transportation of raw materials and transportation costs, to ensure a stable and adequate supply of raw materials to avoid shortages of raw materials to affect the construction progress.

Geological and Topographical Conditions

We should choose a site with flat terrain, good drainage and solid soil, and avoid flood-prone areas to prevent water from soaking the mobile batch mix asphalt plant equipment and causing damage to the equipment.

At the same time, stay away from unstable geological areas such as landslides, sandy areas, cracks, etc., so as to ensure stable operation of the equipment after installation, and to avoid factors such as ground settlement and vibration affecting the performance of the equipment.

Environmental Protection and Community Impact

The selected site should be far away from residential areas, schools, hospitals and other sensitive areas, with a distance of not less than 500 meters, to reduce the impact of noise and dust on the surrounding residents during the operation of the mobile batch mix asphalt plant equipment, and to reduce the risk of complaints. At the same time, it is necessary to confirm the local environmental regulations in advance, equipped with qualified dust removal equipment, to ensure that the equipment emissions in line with environmental standards, and apply for the relevant environmental permit procedures in advance.

The installation process of mobile batch mix asphalt plant is simple and convenient, without complex foundation works, but need to operate in strict accordance with the standardized process to ensure that the mobile batch mix asphalt plant equipment is installed accurately, safe operation, the specific installation steps are as follows:

Site Preparation and Foundation Treatment

Choose a flat, stable, well-drained site, thoroughly clean up the site of debris and loose soil, to ensure that the ground can withstand the overall weight of the mobile batch mix asphalt plant equipment, especially the mixing system and drying drums and other heavy components in the area. At the same time, according to the wind direction of the site to reasonably plan the placement of mobile batch mix asphalt plant equipment to minimize the impact of dust on the construction site and the surrounding environment.

Precise Alignment of Core Components

Accurately align the core components such as drying drum, burner, cold feeder, control room, etc., to ensure smooth connection of the components of mobile batch mix asphalt plant, to avoid material loss, uneven heating and other problems caused by component offset.

During the installation process, use the level and other professional tools for accurate calibration, and carefully check the couplings and bolts of each connection part to ensure that the connection is solid and free from looseness.

Connect the Electric Circuit with the Fuel Oil Specification

A professional electrician is responsible for circuit wiring and grounding, to prevent circuit failures that could cause safety hazards, carefully check the control panel to ensure that there is no moisture, no loose terminals. Fuel piping connections need to be firmly sealed to prevent fuel leakage and ensure that the heating process is safe and controllable.

Calibration and Test Run

Before formally put into production, the equipment is fully calibrated, focusing on the calibration of the weighing system to ensure that the ratio of aggregate, asphalt, powder is accurate. Subsequently, carry out idle test run, comprehensively check the operating status of each system, focusing on verifying whether the temperature sensor, burner, mixing system and other core components are working properly, and confirm that there is no abnormality before being put into formal production.

During the installation process for mobile batch mix asphalt plant, in addition to strictly following the standardized steps, you also need to pay attention to the following precautions to effectively avoid safety risks and compliance risks, and ensure the long-term stable operation of the mobile batch mix asphalt plant equipment:

Comply with Local Regulations

Before installation, you need to fully understand the local environmental protection, industrial safety and other related regulations, in advance for the operation of the mobile batch mix asphalt plant equipment required for the various permits, including emissions, noise, fuel storage and other related permits, to ensure that the installation and operation of the equipment in line with local regulations to avoid penalties for non-compliance.

Environmental Protection Control

During the installation process, synchronize the deployment of dust and noise reduction mobile batch mix asphalt plant equipment, such as bag filter, noise barriers, etc., standardize the fuel combustion and waste disposal process to ensure that the dust and noise emissions during the operation of the mobile batch mix asphalt plant equipment are up to the standard, reduce the impact on the surrounding environment, and practice the concept of green construction.

Equipped with Professional Personnel

Equipment installation and operation should be carried out by professionally trained operators and technicians, to ensure that they are familiar with the mobile batch mix asphalt plant structure, operation process and safety standards, and are able to skillfully complete the equipment calibration, daily operation and simple troubleshooting, so as to avoid damage to the equipment or safety accidents caused by improper operation.

Maintenance Planning

After the installation is completed, it is necessary to develop a comprehensive daily maintenance plan, specify the maintenance cycle and specific maintenance content, focusing on the inspection and maintenance of wearing parts, burners, filters, belts and other components, and do a good job of preventive maintenance to extend the service life of the mobile batch mix asphalt plant, to ensure that the quality of the mixture is stable.

Scientific and reasonable maintenance is the key to ensure the long-term stable operation of mobile batch mix asphalt plant, prolong the service life of the equipment and reduce operating costs, the specific maintenance techniques are as follows:

Daily inspection: Regularly conduct a comprehensive and detailed inspection of the core components of the mobile batch mix asphalt plant, including the drying drum, mixing tower, control system, vibrating screen, dust removal system, etc., and timely detection of wear and tear of the components, loose, damaged and other issues, so as to achieve early detection, early treatment, to avoid the expansion of small faults into big problems, reduce equipment downtime.

Lubrication and cleaning: Regularly lubricate the moving parts of the mobile batch mix asphalt plant, choose the appropriate lubricant to ensure smooth operation of the parts and reduce wear and tear; at the same time, regularly clean up the dust and sundries on the surface and inside the equipment, especially the dust removal system, mixing drum and other parts that are easy to accumulate dust, to prevent the parts from stalling or clogging, and to safeguard the operating efficiency of the equipment.

Regular maintenance: Strictly according to the manufacturer’s recommendations, carry out regular targeted maintenance work, including belt tensioning, filter replacement, calibration of the control system, drying drum cleaning, etc., to ensure that all parts of the mobile batch mix asphalt plant are always in the best operating condition, and to avoid the decline in equipment performance due to untimely maintenance.

Active protection: pay close attention to the changes in humidity and temperature of the construction mobile batch mix asphalt plant, and take targeted protective measures, such as anti-corrosion and anti-rust treatment of the equipment, to avoid damage to the equipment due to environmental factors; at the same time, properly store the equipment accessories and consumables, to ensure that the accessories are intact and undamaged, so that they can be replaced in a timely manner, to ensure the continuity of construction.

With the continuous improvement of environmental protection requirements, the environmental protection operation of mobile batch mix asphalt plant has become the focus of the industry, the operation process should focus on the following environmental issues, to reduce the impact on the surrounding ecological environment and community:

Dust control: Strictly activate the dust removal system to ensure that the dust is collected thoroughly, and at the same time standardize the material loading and unloading and conveying process to reduce dust leakage; clean up the dust removal system on a regular basis to ensure that the effect of dust removal is stable and to avoid dust pollution of the air and the surrounding environment.

Noise control: Reasonable planning of equipment operation time, avoiding residents’ rest time operation; at the same time, noise reduction facilities such as noise barriers and acoustic shields can be set up to reduce the noise of mobile batch mix asphalt plant operation and the interference of the surrounding residents.

Energy saving and consumption reduction: Optimize the mobile batch mix asphalt plant operation process, reasonably adjust the burner operating parameters, improve energy utilization, reduce fuel consumption and exhaust emissions; selection of energy-efficient parts and components, to further enhance the energy-saving performance of the equipment, to achieve green, low-carbon operation.

Waste recycling: Integrated recycled asphalt (RAP) recycling technology, recycling of waste asphalt pavement materials, reducing the use of natural aggregates (virgin aggregates), reducing the waste of resources, and at the same time reducing waste emissions, practicing the concept of green construction.