Mobile concrete batching plant supplier and exporter in China

Q: How long does it take to move and install a mobile concrete batching plant?

Mobile concrete batching plants are designed for rapid deployment. Typically, from unloading from the transport vehicle to completion of installation and commencement of production, it only takes 1-2 days. Some models can even complete basic assembly within hours, significantly shortening the project preparation cycle.

Q: Can the production capacity of a mobile concrete batching plant meet the needs of large projects?

Absolutely. Modern mobile concrete batching plants have production capacities ranging from 30 m³/h to over 100 m³/h, with some large models reaching up to 120 m³/h. For projects requiring a continuous supply of concrete, such as highways, bridges, and large residential areas, this capacity is more than sufficient to meet construction schedule requirements.

Q: Is there a difference in concrete quality between mobile and stationary batching plants?

No difference, and it may even be better. Mobile concrete batching plants are equipped with the same PLC automatic control system and high-precision weighing sensors as stationary plants, enabling precise control of mix proportions. Since concrete is freshly produced on-site, quality loss during transportation is avoided, resulting in more reliable finished product quality.

Q: Are the maintenance costs of mobile concrete batching plants high?

The maintenance costs of mobile concrete batching plants are relatively low. Their compact, modular design makes daily maintenance and replacement of vulnerable parts easier. Furthermore, high automation reduces human error. As long as regular maintenance is performed according to the manufacturer's requirements, long-term operating costs are better than frequent purchases of ready-mixed concrete.

Q: Are mobile concrete batching plants suitable for use in remote areas or harsh climates?

Absolutely. This is one of the core advantages of mobile concrete batching plants. In remote mountainous areas, deserts, high-altitude regions, or cold areas, the supply of ready-mixed concrete is often unreliable. Mobile batching plants can follow projects into these areas, achieving self-sufficient concrete production. Many models are also equipped with heating systems and insulation measures to adapt to low-temperature construction environments.

Q: What configurations should be prioritized when purchasing?

Prioritize weighing accuracy, mixer type, level of automation, chassis stability, and environmental protection features, matching project requirements and site conditions.

Mobile Concrete Batching Plant

Capacity: 25m³/h-75m³/h

Unloading capacity: 500-1500L

Unloading height: 3.9m

Motor power: 40kW-107kW

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PRODUCT PARAMETERS

Technical Parameters

Model		YHZS25	YHZS35	YHZS50	YHZS60	YHZS75	YHZS90	YHZS120	YHZS180	YHZS240
Max. Theoretical Capacity (m³/h)		25	35	50	60	75	90	120	180	240
Mixer	Model	JS500	JS750	JS1000		JS1500		JS2000	JS3000	JS4000
	Motor power (kW)	18.5	30	2*18.5		2*30		2*37	2*55	2*75
	Unloading capacity (l)	500	750	1000		1500		2000	3000	4000
	Max. aggregate size (mm)	≤60/80
Aggregate Bins (m³)		4*3		4*6			4*9	4*15	4*20	4*25
Aggregate		(0-1500)kg ±2%	(0-2000)kg ±2%	(0-3000)kg ±2%	(0-3500)kg ±2%	(0-4000)kg±2%		(0-4500)kg±2%		(0-5000)kg ±2%
Cement		(0-300)kg ±1%	(0-400)kg ±1%	(0-500)kg ±1%	(0-600)kg ±1%	(0-650)kg±1%		(0-800)kg±1%		(0-850)kg ±1%
Limit and Accuracy of Weighing	Water	(0-200)kg ±1%	(0-250)kg ±1%	(0-400)kg ±1%	(0-450)kg ±1%	(0-500)kg±1%		(0-550)kg±1%		(0-600)kg ±1%
Limit and Accuracy of Weighing	Additive	(0-30)kg±1%				(0-35)kg ±1%	(0-40)kg ±1%	(0-50)kg ±1%	(0-55)kg ±1%	(0-60)kg ±1%
Unloading Height (m)		3.9
General Power (kW)		40	53	80	97	107	125	160	200	320

faq

FAQS of Mobile Concrete Batching Plant

In large-scale construction projects, a continuous and stable supply of concrete is a key factor determining project progress. Whether it's highway or bridge construction, or large-scale residential development projects, mobile concrete batching plants are becoming indispensable equipment in modern construction due to their unique flexibility and high efficiency. Unlike traditional stationary batching plants, mobile concrete batching plants can provide concrete production solutions directly on the construction site, significantly reducing transportation costs, time wastage, and dependence on external suppliers. This article will explore in depth why mobile concrete batching plants are the ideal choice for large-scale projects.

Core Components of a Mobile Concrete Batching Plant

A mobile concrete batching plant integrates the main functional units of a traditional stationary batching plant onto one or more mobile chassis, facilitating rapid relocation and installation. Its main components include:

Batching System

Aggregate Batching Machine: Used to store and measure aggregates of different specifications, such as crushed stone, gravel, and sand. Multi-bin design adapts to different aggregates. Metering methods include belt scales and volumetric metering.

Cement Silo: Used to store cement. It features a sealed structure for moisture protection and is equipped with a screw conveyor to transport cement to the metering device.

Fly Ash Silo (Optional): Used to store fly ash and other admixtures. Its structure and conveying method are the same as the cement silo.

Water Metering System: Flow meters or weighing systems accurately control the amount of water used in mixing.

Admixture Metering System (Optional): Metering pumps or weighing systems accurately measure and proportion various admixtures.

Conveying System

Aggregate Conveyor: Transports aggregates from the batching machine to the mixing unit, typically using a belt conveyor.

Cement/Fly Ash Conveyor: A screw conveyor transports powder materials to the mixing host.

Mixing System

Mixing Host: The core component of concrete mixing; common types include twin-shaft forced mixers and planetary mixers.

Unloading System: The unloading gate is opened and closed pneumatically or hydraulically to discharge finished concrete.

Control System

Control Room/Control Cabinet: The control center of the mixing plant, containing a PLC control system, industrial computer, display screen, and operation buttons. It controls the batching, conveying, mixing, and unloading processes, coordinating the entire automated operation.

Weighing Control Instruments: Displays and controls the metering data of various materials.

Mobile Chassis

Trailer Chassis or Self-Propelled Chassis: The foundation of the mobile mixing plant, integrating all components. Trailer-mounted chassis require a tractor unit, while self-propelled chassis are self-powered.

Other Auxiliary Equipment

Air Compressor: Provides compressed air for pneumatic components.

Water Pump: Responsible for water supply.

Dust Removal System: Reduces dust pollution.

Lighting System: Supports nighttime construction.