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Stationary Asphalt Mixing Plant
Stationary Asphalt Mixing Plant
Stationary Asphalt Mixing Plant
Stationary Asphalt Mixing Plant
Stationary Asphalt Mixing Plant
Stationary Asphalt Mixing Plant
Stationary Asphalt Mixing Plant
Stationary Asphalt Mixing Plant

Stationary Asphalt Mixing Plant

ZOOMLINE stationary batch asphalt mixing plant mainly used in the road construction of freeway, highway, expressways, national road, main road, city road, airport, ports, water conservancy and bridge.
Capacity: 40~400t/h
Mixer Capacity:500-5000kg
Drying Drum Size:(1200~2800)*(5200~10200)mm
Fuel Consumption (oil):6.5-7kg/t
Introduction
Advantages
Parameters
Components
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Introduction
Stationary Asphalt Mixing Plant

ZAP-S series stationary asphalt mixing plant are available from 40TPH to 400TPH, and is most popular for its high output and high performance.

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Stationary Asphalt Mixing Plant
Product advantages
Main Advantages of Stationary Asphalt Mixing Plant
High Cost Performance 
Cost effective solutions for your project.
High Efficiency
Multi-fuel burners for choose.
Safety 
Environmental protection, energy saving, safe and easy to operate.
Energy Saving
Low maintenance operation & Low energy consumption & Low emission.
ECO-friendly
Optional environmental design - sheeting and clad to customers requirements.
Stability 
Rational layout, simple foundation, easy to be installed and maintenance.
Technical Parameters
Technical Parameters of Stationary Asphalt Mixing Plant
ModelZAP-S40ZAP-S60ZAP-S80ZAP-S100ZAP-S120ZAP-S160ZAP-S200ZAP-S240ZAP-S320ZAP-S360ZAP-S400
Plant Capacity40t/h60t/h80t/h100t/h120t/h160t/h200t/h240t/h320t/h360t/h400t/h
Cold Aggregate Feeding System
Hopper Capacity4 x 4.5m³4 x 4.5m³4 x 6.5m³4 x 6.5m³4 x 8m³5 x 8m³5 x 15m³5 x 15m³6 x 15m³6 x 15m³7 x 15m³
Belt Capacity60t/h80t/h100t/h120t/h140t/h180t/h220t/h280t/h360t/h380t/h420t/h
Drying System
Drying Drum Size1200x5200mm1300x5500mm1500x6600mm1500x6600mm1800x8000mm1900x9000mm2200x9000mm2600x9500mm2800x10200mm3000x10500mm3600x10800mm
Drying Capacity40-60t/h60-70t/h80-100t/h100-120t/h120-140t/h160-180t/h200-220t/h240-260t/h320-360t/h360-380t/h400-420t/h
Burner (oil)70-300kg/h100-400kg/h60-600kg/h100-1000kg/h100-1000kg/h140-1400kg/h180-1800kg/h180-1800kg/h250-2500kg/h320-4500kg/h360-5000kg/h
Fuel Consumption (oil)6.5-7kg/t6.5-7kg/t6.5-7kg/t6.5-7kg/t6.5-7kg/t6.5-7kg/t6.5-7kg/t6.5-7kg/t6.5-7kg/t6.5-7kg/t6.5-7kg/t
Mixing Tower
Screen4 layer4 layer4 layer4 layer4 layer4/5 layer5 layer5 layer6 layer7 layer7 layer
Aggregate Weighing3x500kg3x1000kg3x1000kg3x1500kg3x1500kg3x2000kg3x3000kg3x3000kg3x5000kg3x5500kg3x6000kg
Bitumen Weighing3x100kg3x100kg3x100kg3x200kg3x200kg3x200kg3x500kg3x500kg3x500kg3x600kg3x700kg
Filler Weighing3x100kg3x100kg3x100kg3x200kg3x200kg3x200kg3x500kg3x500kg3x500kg3x600kg3x700kg
Mixer Capacity500kg800kg1000kg1300kg1500kg2000kg2500kg3000kg4000kg4500kg5000kg
Mixing Cycle45s45s45s45s45s45s45s45s45s45s45s
Dust Collecting System
Bag House Filtering200m²300m²430m²480m²550m²650m²700m²1050m²1350m²1700m²1750m²
Exhaust Fan Power18.5/22kw30/37kw45kw55kw2x45kw2x55kw2x75kw2 x 90kw2 x 110kw2 x 135kw2 x 180kw
Asphalt Temperature140-180 ℃140-180 ℃140-180 ℃140-180 ℃140-180 ℃140-180 ℃140-180 ℃140-180 ℃140-180 ℃140-180 ℃140-180 ℃
Finished Asphalt Silo (Optional)30 ton30 ton30 ton60 ton100 ton100 ton100/200 ton100/260 ton100/300 ton
Total Power150kw180kw270kw300kw390kw500kw570kw640kw800kw860kw900kw

*Plant capacity is base on standard working condition as followings:

 

Atmospheric pressure760mmHg
Ambient temperature20℃
Material passing 40mm mesh100%
Material passing 3mm mesh40%
Material passing 74µm≤7%
Aggregate temperature at discharging end of drum dryer160℃
Density of aggregate1650kg/m³
Specific heat of aggregate0.21kcal/kg℃
Filler content5%
Bitumen content5%
Sand content≤40%
Max.aggregate size≤40mm
Average moisture of cold aggregates≤5%
Cycle time per batch45s
Diesel calorific value≥10500Kcal/kg
Heavy oil calorific value≥9850Kcal/kg
Nature gas calorific value≥8000Kcal/Nm³
Coal calorific value≥5500Kcal/kg

 

Components Features
Components Features of Stationary Asphalt Mixing Plant
Stationary Asphalt Mixing Plant
Cold Aggregate Feeding System
  • The belt feeder adopts frequency conversion speed regulation, wide speed regulation range and high work efficiency.
  • Each discharge port has a material shortage alarm device, and if there is no material or arching, it will alarm automatically .
  • There is a vibrator on the sand bin to ensure normal operation.
  • A screen is placed on the top of the cold aggregate hopper to avoid large material input.
  • The conveyor belt adopts a jointless round belt, which runs smoothly and has a long service life.
  • There is a simple screen to avoid large material input in the input port of the feeding belt conveyor, which can improve thermal efficiency, and ensure the working reliability of the drying drum, hot aggregate elevator and vibrating screen.
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Stationary Asphalt Mixing Plant
Mixing System
  • The mixer is a three-dimensional hybrid design with an array of long arms, short shaft diameters and bidirectional mixing blades.
  • The discharge process has been completely redesigned with minimal discharge time.
  • The distance between the blade and the bottom of the mixer is also limited to the optimum minimum.
  • Bitumen is sprayed from multi-points evenly over aggregate by one pressurized bitumen pump to achieve full coverage and high mixing efficiency.
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Stationary Asphalt Mixing Plant
Drying System
  • Optimizing the blade geometry of the dryer makes the drying and heating process extremely efficient, reduces energy consumption, and increases the heating efficiency by 30% compared with the conventional design; due to the high heating efficiency, the surface temperature of the drum is relatively low, so the cooling period after operation is greatly shortened.
  • Completely insulated and composite aggregate drying drum. The support roller is driven by the friction of the motor and the gear unit.
  • Adopting the famous brand Honeywell temperature intelligent control system.
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Stationary Asphalt Mixing Plant
Combustion System
  • Using high combustion efficiency burners to ensure low exhaust emissions (such as carbon dioxide, low NO1 & NO2, sulfur dioxide).
  • Diesel, heavy oil, natural gas, coal or multi-fuel burners options.
  • Using international standard parts, the maintenance cost is low.
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Stationary Asphalt Mixing Plant
Dust Collecting System
  • Gravity type primary dust collector collects finer dust and saves consumption.
  • The discharge of the secondary dust collector in the bag house is less than 20mg/Nm3, which is environmentally friendly.
  • Using the US DuPont NOMEX filter bags, it is resistant to high temperature and has a long service life. The filter bag can be replaced easily and without special tools.
  • Intelligent temperature control system, when the dust temperature is higher than the set value, the cold air valve turns on the cooling automatically to avoid the filter bag being damaged by high temperature.
  • Using high-pressure pulse cleaning technology, it is beneficial to reduce bag wear, prolong service life and improve dust removal performance.
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Stationary Asphalt Mixing Plant
Bitumen Supply System
  • The bitumen tank is sturdy and durable. Bitumen tanks of different sizes and capacities are available upon request. Bitumen tanks are covered with rock wool insulation and galvanized sheets to minimize heat loss.
  • The bitumen tanks is heated by a heat conduction oil to ensure the temperature of the bitumen.
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Stationary Asphalt Mixing Plant
Vibrating Screen
  • Improve vibration and amplitude to optimize the impact on the available screen.
  • A wear-resistant charging system with a uniform distribution of the particle mixture.
  • Wide open door for easy access, simple screen replacement and reduced downtime.
  • The best combination of vibration direction and screen box inclination ensures ratio and screening efficiency.
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Stationary Asphalt Mixing Plant
Control System
  • Using Germany SIEMENS electrical components, it can work stably even under harsh working conditions.
  • Using Japan's OMRON PLC and touch screen, which has strong data processing capability, automatic data sheet control, and can store various operational data in real time.
  • All system power switches can be controlled through the control panel, which is easy to operate and easy to control.
  • Multi-language compatibility, the display language can be selected according to customer preferences.
  • The control cabinet is IP55 rated to meet the highest industry standards in the world.
  • Container control room with thermal and acoustic insulation.
  • Global remote automatic detection function.
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