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Recycled material crushing
Asphalt Plant Components
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Bitumen Melting Machine
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Polymer Modified Bitumen Plant
Stabilized Soil Mixing Plant
Asphalt Storage Tank
Road Repairing Machine
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Generator Sets
Concrete Batching Plant
Bucket Concrete Batching Plant
Belt Concrete Batching Plant
Mobile Concrete Batching Plant
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Twin Shaft Mixer
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Coal Burner
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Pulverized Coal Burner for Boiler
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Coal And Gas Dual-use Burner
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Your Position: Home > Products > Asphalt Mixing Plant > Stationary Asphalt Mixing Plant
Stationary Asphalt Mixing Plant
Stationary Asphalt Mixing Plant
Stationary Asphalt Mixing Plant
Stationary Asphalt Mixing Plant
Stationary Asphalt Mixing Plant
Stationary Asphalt Mixing Plant
Stationary Asphalt Mixing Plant
Stationary Asphalt Mixing Plant

Stationary Asphalt Mixing Plant

ZOOMLINE stationary batch asphalt mixing plant mainly used in the road construction of freeway, highway, expressways, national road, main road, city road, airport, ports, water conservancy and bridge.
Capacity: 40~400t/h
Mixer Capacity:500-5000kg
Drying Drum Size:(1200~2800)*(5200~10200)mm
Fuel Consumption (oil):6.5-7kg/t
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Introduction
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Introduction
Stationary Asphalt Mixing Plant

ZAP-S series stationary asphalt mixing plant are available from 40TPH to 400TPH, and is most popular for its high output and high performance.

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Stationary Asphalt Mixing Plant
Product advantages
Main Advantages of Stationary Asphalt Mixing Plant
High Cost Performance 
Cost effective solutions for your project.
High Efficiency
Multi-fuel burners for choose.
Safety 
Environmental protection, energy saving, safe and easy to operate.
Energy Saving
Low maintenance operation & Low energy consumption & Low emission.
ECO-friendly
Optional environmental design - sheeting and clad to customers requirements.
Stability 
Rational layout, simple foundation, easy to be installed and maintenance.
Technical Parameters
Technical Parameters of Stationary Asphalt Mixing Plant
Model ZAP-S40 ZAP-S60 ZAP-S80 ZAP-S100 ZAP-S120 ZAP-S160 ZAP-S200 ZAP-S240 ZAP-S320 ZAP-S360 ZAP-S400
Plant Capacity 40t/h 60t/h 80t/h 100t/h 120t/h 160t/h 200t/h 240t/h 320t/h 360t/h 400t/h
Cold Aggregate Feeding System
Hopper Capacity 4 x 4.5m³ 4 x 4.5m³ 4 x 6.5m³ 4 x 6.5m³ 4 x 8m³ 5 x 8m³ 5 x 15m³ 5 x 15m³ 6 x 15m³ 6 x 15m³ 7 x 15m³
Belt Capacity 60t/h 80t/h 100t/h 120t/h 140t/h 180t/h 220t/h 280t/h 360t/h 380t/h 420t/h
Drying System
Drying Drum Size 1200x5200mm 1200x5500mm 1500x6600mm 1500x6600mm 1800x8000mm 1900x9000mm 2200x9000mm 2600x9500mm 2800x10200mm 3000x10500mm 3600x10800mm
Drying Capacity 40-60t/h 60-70t/h 80-100t/h 100-120t/h 120-140t/h 160-180t/h 200-220t/h 240-260t/h 320-360t/h 360-380t/h 400-420t/h
Burner (oil) 70-300kg/h 100-400kg/h 60-600kg/h 100-1000kg/h 100-1000kg/h 140-1400kg/h 180-1800kg/h 180-1800kg/h 250-2500kg/h 320-4500kg/h 360-5000kg/h
Fuel Consumption (oil) 6.5-7kg/t 6.5-7kg/t 6.5-7kg/t 6.5-7kg/t 6.5-7kg/t 6.5-7kg/t 6.5-7kg/t 6.5-7kg/t 6.5-7kg/t 6.5-7kg/t 6.5-7kg/t
Mixing Tower
Screen 4 layer 4 layer 4 layer 4 layer 4 layer 4/5 layer 5 layer 5 layer 6 layer 7 layer 7 layer
Aggregate Weighing 3x500kg 3x1000kg 3x1000kg 3x1500kg 3x1500kg 3x2000kg 3x3000kg 3x3000kg 3x5000kg 3x5500kg 3x6000kg
Bitumen Weighing 3x100kg 3x100kg 3x100kg 3x200kg 3x200kg 3x200kg 3x500kg 3x500kg 3x500kg 3x600kg 3x700kg
Filler Weighing 3x100kg 3x100kg 3x100kg 3x200kg 3x200kg 3x200kg 3x500kg 3x500kg 3x500kg 3x600kg 3x700kg
Mixer Capacity 500kg 800kg 1000kg 1300kg 1500kg 2000kg 2500kg 3000kg 4000kg 4500kg 5000kg
Mixing Cycle 45s 45s 45s 45s 45s 45s 45s 45s 45s 45s 45s
Dust Collecting System
Bag House Filtering 200m² 300m² 430m² 480m² 550m² 650m² 700m² 1050m² 1350m² 1700m² 1750m²
Exhaust Fan Power 18.5/22kw 30/37kw 45kw 55kw 2x45kw 2x55kw 2x75kw 2 x 90kw 2 x 110kw 2 x 135kw 2 x 180kw
Asphalt Temperature 140-180 ℃ 140-180 ℃ 140-180 ℃ 140-180 ℃ 140-180 ℃ 140-180 ℃ 140-180 ℃ 140-180 ℃ 140-180 ℃ 140-180 ℃ 140-180 ℃
Finished Asphalt Silo (Optional) 30 ton 30 ton 30 ton 60 ton 100 ton 100 ton 100/200 ton 100/260 ton 100/300 ton
Total Power 150kw 180kw 270kw 300kw 390kw 500kw 570kw 640kw 800kw 860kw 900kw

*Plant capacity is base on standard working condition as followings:

 

Atmospheric pressure 760mmHg
Ambient temperature 20℃
Material passing 40mm mesh 100%
Material passing 3mm mesh 40%
Material passing 74µm ≤7%
Aggregate temperature at discharging end of drum dryer 160℃
Density of aggregate 1650kg/m³
Specific heat of aggregate 0.21kcal/kg℃
Filler content 5%
Bitumen content 5%
Sand content ≤40%
Max.aggregate size ≤40mm
Average moisture of cold aggregates ≤5%
Cycle time per batch 45s
Diesel calorific value ≥10500Kcal/kg
Heavy oil calorific value ≥9850Kcal/kg
Nature gas calorific value ≥8000Kcal/Nm³
Coal calorific value ≥5500Kcal/kg

 

Components Features
Components Features of Stationary Asphalt Mixing Plant
Stationary Asphalt Mixing Plant
Cold Aggregate Feeding System
  • The belt feeder adopts frequency conversion speed regulation, wide speed regulation range and high work efficiency.
  • Each discharge port has a material shortage alarm device, and if there is no material or arching, it will alarm automatically .
  • There is a vibrator on the sand bin to ensure normal operation.
  • A screen is placed on the top of the cold aggregate hopper to avoid large material input.
  • The conveyor belt adopts a jointless round belt, which runs smoothly and has a long service life.
  • There is a simple screen to avoid large material input in the input port of the feeding belt conveyor, which can improve thermal efficiency, and ensure the working reliability of the drying drum, hot aggregate elevator and vibrating screen.
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Stationary Asphalt Mixing Plant
Mixing System
  • The mixer is a three-dimensional hybrid design with an array of long arms, short shaft diameters and bidirectional mixing blades.
  • The discharge process has been completely redesigned with minimal discharge time.
  • The distance between the blade and the bottom of the mixer is also limited to the optimum minimum.
  • Bitumen is sprayed from multi-points evenly over aggregate by one pressurized bitumen pump to achieve full coverage and high mixing efficiency.
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Stationary Asphalt Mixing Plant
Drying System
  • Optimizing the blade geometry of the dryer makes the drying and heating process extremely efficient, reduces energy consumption, and increases the heating efficiency by 30% compared with the conventional design; due to the high heating efficiency, the surface temperature of the drum is relatively low, so the cooling period after operation is greatly shortened.
  • Completely insulated and composite aggregate drying drum. The support roller is driven by the friction of the motor and the gear unit.
  • Adopting the famous brand Honeywell temperature intelligent control system.
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Stationary Asphalt Mixing Plant
Combustion System
  • Using high combustion efficiency burners to ensure low exhaust emissions (such as carbon dioxide, low NO1 & NO2, sulfur dioxide).
  • Diesel, heavy oil, natural gas, coal or multi-fuel burners options.
  • Using international standard parts, the maintenance cost is low.
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Stationary Asphalt Mixing Plant
Dust Collecting System
  • Gravity type primary dust collector collects finer dust and saves consumption.
  • The discharge of the secondary dust collector in the bag house is less than 20mg/Nm3, which is environmentally friendly.
  • Using the US DuPont NOMEX filter bags, it is resistant to high temperature and has a long service life. The filter bag can be replaced easily and without special tools.
  • Intelligent temperature control system, when the dust temperature is higher than the set value, the cold air valve turns on the cooling automatically to avoid the filter bag being damaged by high temperature.
  • Using high-pressure pulse cleaning technology, it is beneficial to reduce bag wear, prolong service life and improve dust removal performance.
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Stationary Asphalt Mixing Plant
Bitumen Supply System
  • The bitumen tank is sturdy and durable. Bitumen tanks of different sizes and capacities are available upon request. Bitumen tanks are covered with rock wool insulation and galvanized sheets to minimize heat loss.
  • The bitumen tanks is heated by a heat conduction oil to ensure the temperature of the bitumen.
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Stationary Asphalt Mixing Plant
Vibrating Screen
  • Improve vibration and amplitude to optimize the impact on the available screen.
  • A wear-resistant charging system with a uniform distribution of the particle mixture.
  • Wide open door for easy access, simple screen replacement and reduced downtime.
  • The best combination of vibration direction and screen box inclination ensures ratio and screening efficiency.
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Stationary Asphalt Mixing Plant
Control System
  • Using Germany SIEMENS electrical components, it can work stably even under harsh working conditions.
  • Using Japan's OMRON PLC and touch screen, which has strong data processing capability, automatic data sheet control, and can store various operational data in real time.
  • All system power switches can be controlled through the control panel, which is easy to operate and easy to control.
  • Multi-language compatibility, the display language can be selected according to customer preferences.
  • The control cabinet is IP55 rated to meet the highest industry standards in the world.
  • Container control room with thermal and acoustic insulation.
  • Global remote automatic detection function.
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Related Products of 40-400TPH Stationary Asphalt Plant
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40-240TPH Mobile Asphalt Plant
Mobile Asphalt Mixing Plant
ZOOMLINE mobile batch type asphalt mixing plant mainly used in the road construction of national road, main or middle road, city road, airport and bridge, transport and install conveniently.
Capacity:
40~240t/h
Mixer Capacity:
500-3000kg
Drying Drum Size:
(1500~2600)*(6000~9000)mm
Fuel Consumption (oil):
6-7kg/t
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40-120TPH Super Mobile Batch Mix Plant
Super Mobile Batch Mix Asphalt Plant
Super mobile batch mix asphalt plant with semi-trailer design, fast relocation and transfer, high integration.
Capacity:
40~120t/h
No. of Aggregate Bins:
2-4
Movement:
Semi-trailer, fully mobile
Dust Collector:
bag-type dust /water dust removal
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20-200TPH Super Mobile Drum Mix Plant
Super Mobile Drum Mix Asphalt Plant
ZOOMLINE Super mobile drum mix asphalt plant widely used in the road construction, that can be portable or stationary.
Capacity:
20~200t/h
Fuel Consumption (oil):
≦7kg/t
Drying Drum Size:
(1200~3800)*(1800~8500)mm
Filter Area:
115-340m²
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20-200TPH Continuous Asphalt Plant
Continuous Asphalt Mixing Plant
Continuous drum mix asphalt plant with simple structure and low equipment investment.
Capacity:
20~200t/h
Fuel Consumption (oil):
5.5-7kg/t
Drying Drum Size:
(1000~4500)*(1950~9000)mm
Operation Method:
Manual/Semi-automatic
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80-400TPH Eco-friendly Asphalt Plant
Eco-friendly Asphalt Mixing Plant
Full-environmental asphalt mixing plant with the strict environmental protection standards.
Capacity:
80~400t/h
Mixer Capacity:
1000~5000kg
Bitumen Aggregate Ratio:
3%-9%
Mineral Powder Proportion:
4%-12%
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Recycling Asphalt Plant
Recycling Asphalt Plant
Recycle asphalt plant could increase output and reduce the cost of production in operation.
Capacity:
60~160t/h
Mixer Capacity:
1500-5000kg
RAP Add Ratio:
30%-50%
Filtering Area:
650-1600m²
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