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Asphalt Mixing Plant

40-400TPH Stationary Asphalt Plant

40-240TPH Mobile Asphalt Plant

20-200TPH Super Mobile Drum Mix Plant

20-200TPH Continuous Asphalt Plant

Super Mobile Batch Mix Plant

80-400TPH Eco-friendly Asphalt Plant

Asphalt Plant Components

Concrete Batching Plant

Bucket Concrete Batching Plant

Belt Concrete Batching Plant

Mobile Concrete Batching Plant

Split-type Cement Silo

Twin Shaft Mixer

Pulverized Coal Burner for Boiler

Hot Air Generator

Oil And Gas Dual-use Burner

Coal And Oil Dual-use Burner

Coal And Gas Dual-use Burner

Pulverized Coal Production Line

Pulverized Coal Production Line

Stabilized Soil Mixing Plant

Stabilized Soil Mixing Plant

Asphalt Storage Tank

Bitumen Tank Farm

Corollary Equipment

Bitumen Melting Machine

Emulsified Bitumen Equipment

Polymer Modified Bitumen Plant

Road Repairing Machine

Additive System

Recycling Asphalt Plant

Recycling Asphalt Plant

RAP-C Recycled material crushing

Recycled material crushing

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40-240TPH Mobile Asphalt Plant

40-240TPH Mobile Asphalt Plant

40-240TPH Mobile Asphalt Plant

40-240TPH Mobile Asphalt Plant

40-240TPH Mobile Asphalt Plant

40-240TPH Mobile Asphalt Plant

40-240TPH Mobile Asphalt Plant

40-240TPH Mobile Asphalt Plant

Mobile Asphalt Mixing Plant

ZOOMLINE mobile batch type asphalt mixing plant mainly used in the road construction of national road, main or middle road, city road, airport and bridge, transport and install conveniently.

Capacity: 40~240t/h

Mixer Capacity: 500-3000kg

Drying Drum Size: (1500~2600)*(6000~9000)mm

Fuel Consumption (oil): 6-7kg/t

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Introduction

Advantages

Parameters

Components

Related Products

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Introduction

Mobile Asphalt Mixing Plant

ZAP-M models mobile/portable batch asphalt mixing plant are available from 40TPH to 240TPH.

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+86-18838114766

40-240TPH Mobile Asphalt Plant

Product advantages

Main Advantages of Mobile Asphalt Mixing Plant

Easily transportable & assembling & disassembling.

Saving time and cost of installation.

Landing legs with support bases to ensure adequate stability.

Low maintenance operation & energy consumption & emission.

Multi-fuel burners for choose.

Fully automatic controls.

Technical Parameters

Technical Parameters of Mobile Asphalt Mixing Plant

Model	ZAP-M60	ZAP-M80	ZAP-M100	ZAP-M120	ZAP-M160	ZAP-M200	ZAP-M240
Plant Capacity	60t/h	80t/h	100t/h	120t/h	160t/h	200t/h	240t/h
Cold Aggregate Feeding System
Hopper Capacity	4 x 4.5m3	4 x 6.5m3	4 x 6.5m3	4 x 6.5m3	5 x8m3	5 x 12m3	5 x 12m3
Belt Capacity	80t/h	100t/h	120t/h	140t/h	180t/h	220t/h	260t/h
Drying System
Drying Drum Size	1500x6000mm	1500x6600mm	1500x6600mm	1800x8000mm	1900x9000mm	2200x9000mm	2600x9000mm
Drying Capacity	60-80t/h	80-100t/h	100-120t/h	120-140t/h	160-180t/h	200-220t/h	240-260t/h
Burner (oil)	60-400kg/h	60-600kg/h	100-1000kg/h	100-1000kg/h	140-1400kg/h	180-1800kg/h	180-1800kg/h
Fuel Consumption (oil)	6-7kg/t	6-7kg/t	6-7kg/t	6-7kg/t	6-7kg/t	6-7kg/t	6-7kg/t
Mixing Tower
Screen	4 layers	4 layers	4 layers	4 layers	4/5 layers	5 layers	5 layers
Aggregate Weighing	3x800kg	3x1000kg	3x1500kg	3x1500kg	3x2000kg	3x3000kg	3x3000kg
Bitumen Weighing	3x80kg	3x100kg	3x200kg	3x200kg	3x200kg	3x500kg	3x500kg
Filler Weighing	3x100kg	3x100kg	3x200kg	3x200kg	3x200kg	3x500kg	3x500kg
Mixer Capacity	800kg	1000kg	1300kg	1500kg	2000kg	2500kg	3000kg
Mixing Cycle	45s	45s	45s	45s	45s	45s	45s
Dust Collecting System
Bag House Filtering	300m2	380m2	400m2	500m2	550m2	650m2	700m2
Exhaust Fan Power	30kw	45kw	55kw	2x45kw	2x55kw	2x75kw	2x100kw
Asphalt Temperature	140-180 ℃	140-180 ℃	140-180 ℃	140-180 ℃	140-180 ℃	140-180 ℃	140-180 ℃
Finished Asphalt Silo (Optional)	15 ton	30 ton	30 ton	30 ton	60 ton	100 ton	100 ton
Total Power	≈185kw	≈270kw	≈300kw	≈390kw	≈500kw	≈570kw	≈640kw

*Plant capacity is base on standard working condition as followings:

Atmospheric pressure	760mmHg
Ambient temperature	20℃
Material passing 40mm mesh	100%
Material passing 3mm mesh	40%
Material passing 74µm	≤7%
Aggregate temperature at discharging end of drum dryer	160℃
Density of aggregate	1650kg/m3
Specific heat of aggregate	0.21kcal/kg℃
Filler content	5%
Bitumen content	5%
Sand content	≤40%
Max.aggregate size	≤40mm
Average moisture of cold aggregates	≤5%
Cycle time per batch	45s
Diesel calorific value	≥10500Kcal/kg
Heavy oil calorific value	≥9850Kcal/kg
Nature gas calorific value	≥8000Kcal/Nm3
Coal calorific value	≥5500Kcal/kg

Components Features

Components Features of Mobile Asphalt Mixing Plant

40-240TPH Mobile Asphalt Plant

Cold Aggregate Feeding System

The belt feeder adopts frequency conversion speed regulation, wide speed regulation range and high work efficiency.
Each discharge port has a material shortage alarm device, and if there is no material or arching, it will alarm automatically.
There is a vibrator on the sand bin to ensure normal operation.
A screen is placed on the top of the cold aggregate hopper to avoid large material input.
The conveyor belt adopts a jointless round belt, which runs smoothly and has a long service life.
There is a simple screen to avoid large material input in the input port of the feeding belt conveyor, ,which can improve thermal efficiency, and ensure the working reliability of the drying drum, hot aggregate elevator and vibrating screen.
Legs with support base to ensure adequate stability.

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40-240TPH Mobile Asphalt Plant

Drying System

Optimized the blade geometry of the dryer to make the drying and heating process extremely efficient, reduce energy consumption, and increase the heating efficiency by 30% compared with the conventional design; due to the high heating efficiency, the surface temperature of the drum is relatively low, so the cooling after operation the time is greatly shortened.
Completely insulated and composite aggregate drying drum. The support roller is driven by the friction of the polymer by the motor and the gear unit.
Adopt the famous brand Honeywell temperature intelligent control system.
Using Italian brand high combustion efficiency burners to ensure low exhaust emissions (such as carbon dioxide, low NO1 & NO2, sulfur dioxide).
Diesel, heavy oil, natural gas, coal or multi-fuel burners.
Using international standard parts, the maintenance cost is low.
Integrated highly efficient burner on one mobile chassis.

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40-240TPH Mobile Asphalt Plant

Mixing Tower

Integrated vibrating screen and thermal storage, weighing and blender in a mobile chassis for easy transport and installation.
Improve vibration and amplitude to optimize the impact on the available screen.The optimum combination of vibration direction and screen box inclination ensures screen ratio and screen efficiency.
Use the well-known brand TOLEDO weigh sensor to ensure accurate weighing and ensure the quality of asphalt mixture.
The mixer is a three-dimensional hybrid design with an array of long arms, short shaft diameters and bidirectional mixing blades.
The discharge process has been completely redesigned with minimal discharge time.
The distance between the blade and the bottom of the mixer is also limited to the optimum minimum.
Bitumen is sprayed from multi-points evenly over aggregate by one pressurized bitumen pump to achieve full coverage and high mixing efficiency.
Legs with support base to ensure adequate stability.

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40-240TPH Mobile Asphalt Plant

Dust Collecting System

Gravity type primary dust collector collects finer dust and saves consumption.
The discharge of the secondary dust collector in the bag house is less than 20mg/Nm3, which is environmentally friendly.
Using the US DuPont NOMEX filter bags, it is resistant to high temperature and has a long service life. The filter bag can be replaced easily and without special tools.
Intelligent temperature control system, when the dust temperature is higher than the set value, the cold air valve turns on the cooling automatically to avoid the filter bag being damaged by high temperature.
Using high-pressure pulse cleaning technology, it is beneficial to reduce bag wear, prolong service life and improve dust removal performance.
Mobile chassis as optional according to project solution.

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40-240TPH Mobile Asphalt Plant

Control system

Using Germany SIEMENS electrical components, it can work stably even under harsh working conditions.
Using Japan's OMRON PLC and touch screen, which has strong data processing capability, automatic data sheet control, and can store various operational data in real time.
All system power switches can be controlled through the control panel, which is easy to operate and easy to control.
Multi-language compatibility, the display language can be selected according to customer preferences.
The control cabinet is IP55 rated to meet the highest industry standards in the world.
Container control room with thermal and acoustic insulation.
Global remote automatic detection function.
Mobile chassis as optional according to project solution.

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Related Products of Mobile Asphalt Plant

Related products

Super Mobile Batch Mix Asphalt Plant

Super mobile batch mix asphalt plant with semi-trailer design, fast relocation and transfer, high integration.

No. of Aggregate Bins:

Semi-trailer, fully mobile

Dust Collector:

bag-type dust /water dust removal

20-200TPH Super Mobile Drum Mix Plant

Super Mobile Drum Mix Asphalt Plant

ZOOMLINE Super mobile drum mix asphalt plant widely used in the road construction, that can be portable or stationary.

Fuel Consumption (oil):

Drying Drum Size:

(1200~3800)*(1800~8500)mm

Continuous Asphalt Mixing Plant

Continuous drum mix asphalt plant with simple structure and low equipment investment.

Fuel Consumption (oil):

Drying Drum Size:

(1000~4500)*(1950~9000)mm

Operation Method:

Manual/Semi-automatic

Stationary Asphalt Mixing Plant

Stationary Asphalt Mixing Plant

ZOOMLINE stationary batch asphalt mixing plant mainly used in the road construction of freeway, highway, expressways, national road, main road, city road, airport, ports, water conservancy and bridge.

Mixer Capacity:

Drying Drum Size:

(1200~2800)*(5200~10200)mm

Fuel Consumption (oil):

80-400TPH Eco-friendly Asphalt Plant

Eco-friendly Asphalt Mixing Plant

Full-environmental asphalt mixing plant with the strict environmental protection standards.

Mixer Capacity:

Bitumen Aggregate Ratio:

Mineral Powder Proportion:

Recycling Asphalt Plant

Recycling Asphalt Plant

Recycle asphalt plant could increase output and reduce the cost of production in operation.

Mixer Capacity:

Filtering Area:

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Products List

Stationary Asphalt Mixing Plant

Mobile Asphalt Mixing Plant

Super Mobile Drum Mix Asphalt Plant

Bitumen Melting Machine

Emulsified Bitumen Equipment

Pulverized Coal Production Line

Bucket Concrete Batching Plant

RAP-C Recycled material crushing

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