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Stationary Asphalt Mixing Plant
Stationary Asphalt Mixing Plant
Stationary Asphalt Mixing Plant
Stationary Asphalt Mixing Plant
Stationary Asphalt Mixing Plant
Stationary Asphalt Mixing Plant
Stationary Asphalt Mixing Plant
Stationary Asphalt Mixing Plant

Stationary Asphalt Mixing Plant

Capacity: 40~400t/h
Mixer Capacity: 500-5000kg
Drying Drum Size: (1200~3600)*(5200~10800)mm
Fuel Consumption (oil): 6.5-7kg/t
Features
Structure
Components
Parameters
Projects
Faq
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PRODUCT ADVANTAGES
Advantages & Features
High Production
Most popular for high output and high cost performance, maximum output can reach 400tph.
High Efficiency
Diesel, heavy oil, natural gas, coal or multi-fuel burners for choose, save cost for client’s project.
Energy Saving&ECO-friendly
Low maintenance operation&energy consumption&emission. Optional environmental design to customers need.
Easy to Install and Maintain
Rational layout, simple foundation, easy to be installed and maintenance. Energy saving, safe and easy to operate.
PRODUCT INTRODUCTION
Stationary Asphalt Mixing Plant
ZAP-S series asphalt mixing plant is stationary type batch mix asphalt plant designed to produce high-quality hot mix asphalt (HMA). ZAP-S series stationary asphalt mixing plant is the classical and best-selling model of ZOOMLINE , featured by high efficiency and productivity, suitable for construction and rehabilitation of roads, especially for large-scale and high-grade road construction projects.
01 Cold Feed System
02 Feeding System
03 Drying Drum
04 1st Dust Collector
05 Bag House Dust Collector
06 Hot Aggregates Elevator
07 Mixing Tower
08 Filler Silo
09 Bitumen Supplying System
10 Control System
01
Cold Feed System
02
Feeding System
03
Drying Drum
04
1st Dust Collector
05
Bag House Dust Collector
06
Hot Aggregates Elevator
07
Mixing Tower
08
Filler Silo
09
Bitumen Supplying System
10
Control System
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COMPONENTS FEATURES
Components Features
Cold Aggregate Feeding System
  • Controlled by frequency converter, feeding smoothly.
  • Alarming device for material shortage.
  • Adopt seamless belt, long service life.
  • Vibrator avoiding the phenomenon of blockage of sand bin.
  • Screen with 100 x 100 mm mesh to remove out the over size aggregate.
Mixing System
  • Adopting METTLER TOLEDO weighing sensor makes sure accurate weighing, in order to make sure the asphalt mixture quality.
  • Adopting FESTO/AIRTAC cylinder and magnetic valve helps working reliably and extending service time and reduce failure ratio.
  • Mixer are designed with long arms, shortened shaft diameter and a bi-directional mixing blades array; the mixer discharging process has been completely redesigned, the discharge time is minimal now; The distance between blades and bottom of the mixer is also restrained to the optimal minimum.
Drying System
  • Energy Saving The blade geometry of the dryer has been optimized to deliver an exceptionally efficient drying and heating process with reduced energy consumption, improves heating efficiency by 30% than conventional design. Because of High heating efficiency, drum surface temperature is relatively low, so the cooling time after operation is considerably shorted.
  • Body and material blade adopt boiler iron, cover stainless steel on surface, and adopt plastic material for friction driving roller, increase the service life.
  • HONEYWELL temperature intelligent control system helps burning 50mm thly and covered heat insulation material reduces heating lost.
Combustion System
  • Adopt high combustion efficiency Italian ENERGY/EBICO burner, low exhaust gas mission (low Co2,low No1&No2, So2).
  • Diesel, heavy oil, natural gas, coal or multi-fuel burners options. User can select a more cost effective fuel according to latest market prices.
  • Using international standard parts, the maintenance cost is low.
Dust Collecting System
  • Gravity primary dust collector collector and recycling bigger fine reduces consumption, saves consumption; Bag house secondary dust filter control emission is lower than 20mg/Nm3, which is eco-friendly.
  • Adopting USA DuPont NOMEX filter bags, high temperature resistance and long service life, and the filter bags can be replaced easily and quickly with no need for special tools.
  • Intelligent temperature and control system, when the dust air temperature is higher than set data, cold air valve will be opened automatically for cooling, avoiding the filter bags being damaged by high temperature.
  • Adopting high voltage pulse cleaning technology contributes to a lower bag wearing, longer life span and better dust removal performance.
Bitumen Supply System
  • The bitumen tank is sturdy and durable.
  • Bitumen tanks of different sizes and capacities are available upon request.
  • Bitumen tanks are covered with rock wool insulation and galvanized sheets to minimize heat loss.
  • The bitumen tanks is heated by a heat conduction oil to ensure the temperature of the bitumen.
Vibrating Screen
  • High wear resistance screen (65Mn) with longer working life and lower maintenance cost. The size can be designed according to customers' requirements.
  • Draw and push type of screens are easy and convenient to maintain.
  • Types of vibrating screen we can supply: Single-shaft vibration screen, Double-shaft vibration screen and Vibration motor type vibrating screen.
  • Rated capacity of our vibrating screen: 40-80t/h with 4 layers, 80-160t/h with 4 layers, 240t/h with 5 layers, 320t/h with 5 or 6 layers, 360t/h and 400t/h with 7 layers, and other customized specifications.
Control System
  • Adopting Switzerland METTLER TOLEDO weighing modular improves weighing accuracy.
  • Adopting HONEYWELL temperature intelligent control system makes control accurately and easily, makes sure burning smoothly and high quality of asphalt mixture.
  • Adopting Germany SIEMENS electrical element, it helps working stably even in harsh working environment.
  • Adopting Japan ORMON PLC and touch screen, with automatic data sheet control, makes it having high data processing capacity, Various operation data can be saved real-times.
  • All system power switches can be controlled via control panel, easy operation and control.
  • Multi-language compatibility. Language can be selected according to client's preference.
  • Control cabinet adopts IP55 safety protection class which can match highest industrial standard. Global remote automatic detection function.
  • Containerized control room, with heat insulation and sound insulation layer.
PRODUCT PARAMETERS
Technical Parameters
Asphalt plant technical parameters is important for ensuring efficiency, cost-effectiveness and high-quality asphalt production. Production capacity of ZAP-S series asphalt mixing plant ranges from 40t/h to 400t/h. Clients can choose the right asphalt plant according to their projects needs. Below are detailed technical parameters sheets to guide your selection for customized project demands.
ModelZAP-S40ZAP-S60ZAP-S80ZAP-S100ZAP-S120ZAP-S160ZAP-S200ZAP-S240ZAP-S320ZAP-S360ZAP-S400
Plant Capacity40t/h60t/h80t/h100t/h120t/h160t/h200t/h240t/h320t/h360t/h400t/h
Cold Aggregate Feeding System
Hopper Capacity4 x 4.5m³4 x 4.5m³4 x 6.5m³4 x 6.5m³4 x 8m³5 x 8m³5 x 8m³5 x 10m³6 x 10m³6 x 15m³7 x 15m³
Belt Capacity60t/h80t/h100t/h120t/h140t/h180t/h220t/h280t/h360t/h380t/h420t/h
Drying System
Drying Drum Size1200x5200mm1200x5500mm1500x6600mm1500x6600mm1800x7600mm1950x8500mm2200x9000mm2400x9500mm2800x10200mm3000x10500mm3600x10800mm
Drying Capacity40-60t/h60-70t/h80-100t/h100-120t/h120-140t/h160-180t/h200-220t/h240-260t/h320-360t/h360-380t/h400-420t/h
BurnerOil, Natural gas, Coal(optional)
Mixing Tower
Screen4 layer4 layer4 layer4 layer4 layer4/5/6 layer5/6 layer5/6 layer6 layer6 layer6 layer
Aggregate Weighing3x500kg3x1000kg3x1000kg3x1500kg3x1500kg3x2000kg3x3000kg3x3000kg3x5000kg3x5500kg3x6000kg
Bitumen Weighing3x100kg3x100kg3x100kg3x200kg3x200kg3x200kg3x500kg3x500kg3x500kg3x600kg3x700kg
Filler Weighing3x100kg3x100kg3x100kg3x200kg3x200kg3x200kg3x500kg3x500kg3x500kg3x600kg3x700kg
Mixer Capacity500kg800kg1000kg1300kg1500kg2000kg2500kg3000kg4000kg4500kg5000kg
Mixing Cycle45s45s45s45s45s45s45s45s45s45s45s
Dust Collecting System
Bag House Filtering200m²300m²430m²480m²550m²650m²700m²1050m²1350m²1700m²1750m²
Exhaust Fan Power18.5/22kW30/37kW45kW55kW2x45kW2x55kW2x75kW2 x 90kW2 x 110kW2 x 135kW2 x 180kW
Asphalt Temperature140-180 ℃140-180 ℃140-180 ℃140-180 ℃140-180 ℃140-180 ℃140-180 ℃140-180 ℃140-180 ℃140-180 ℃140-180 ℃
Finished Asphalt Silo (Optional)30 ton30 ton30 ton60 ton100 ton100 ton100/200 ton100/260 ton100/300 ton
Total Power150kW180kW270kW300kW390kW500kW570kW640kW800kW860kW900kW
success cases
Asphalt Plant Projects
ZOOMLINE offers economical, environmentally friendly, flexible and advanced solutions for asphalt production. Our asphalt mixing plant equipment have been exported to more than 80 countries, highly praised by customers.
faq
Frequently Asked Questions
We believe that answers below will be vital and helpful for you starting your business. You will find quick answers to the most common questions here.

What is the price of an asphalt mixing plant? What are the payment methods?

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How many person are needed for the operation of whole asphalt mixing plant ?

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How about the sales service of ZOOMLINE company ?

How about the after sales service of ZOOMLINE company ?

What are the key points of daily maintenance for an asphalt mixing plant?

How often does the equipment require a comprehensive overhaul?

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    ZOOMLINE stationary batch mix asphalt plant is ideal for large-scale projects requiring precise control over asphalt mix quality, which mainly used in the road construction of highway, urban road, airport, ports, water conservancy and bridge. 
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