This project is a key road machinery cooperation project landed by ZOOMLINE in Uzbekistan in Central Asia, the project is located in Tashkent, the capital of Uzbekistan, the execution cycle is from July 15, 2020 to September 5, 2020, the core landed equipment is the ZAP-M120 mobile asphalt mixing plant, the rated capacity of which can be up to 120 tons per hour. The successful commissioning of this equipment is an important layout of mobile asphalt mixing plant in Uzbekistan market, which further broadens the brand’s market territory in the field of infrastructure construction in Central Asia and provides efficient and flexible asphalt production solutions for local road construction.
Before this cooperation, ZOOMLINE has been supplying stationary asphalt mixing plants of 80-160 tons/hour to the road infrastructure industry in Uzbekistan for a long time, and has accumulated a good reputation in the local market by virtue of stable equipment quality and perfect service. The ZAP-M120 mobile asphalt plant is the first mobile asphalt plant exported to Uzbekistan, which has a milestone market value.
This mobile asphalt mixing plant perfectly fills the gap of efficient mobile asphalt mixing plant equipment in Uzbekistan, and solves the pain point of local scattered, multi-site and short-cycle road construction equipment. Different from the limitation of stationary equipment, which is only suitable for large-scale fixed infrastructure projects, the mobile mixing plant can be flexibly transferred to other sites and quickly put into operation, which is highly suitable for diversified construction scenarios, such as urban and rural road renovation and new construction of small road sections in Uzbekistan. This landing also marks that we have realized the full product line coverage of stationary and mobile asphalt mixing plants in Uzbekistan market, which comprehensively improves the local product layout.
Around 2020, Uzbekistan vigorously promotes domestic infrastructure upgrading, road construction and municipal renovation projects continue to increase, driving the market demand for asphalt mixtures to climb steadily. With the diversified development of infrastructure projects, the disadvantages of traditional large-scale stationary asphalt mixing plants have gradually come to the fore, as the equipment is unable to flexibly transfer to other sites, and it is difficult to meet the production needs of a large number of small- and medium-sized scattered construction projects in a single scenario.
In this market context, both efficient production, flexible mobility, green advantages of mobile asphalt mixing plant, become the preferred equipment for local engineering enterprises, the market demand continues to expand, but also for the ZAP-M120 mobile asphalt plant landing laid a good market foundation.
The customer is deeply engaged in the field of local road infrastructure in Uzbekistan, and has been plagued by the poor mobility of stationary asphalt plant and the pain point of single scene adaptation in long-term construction. Combined with its own multi-region and short-cycle construction characteristics, the customer has clearly defined its core procurement needs: stable production capacity output, convenient transfer and installation capability, production conditions in line with local environmental standards, and reliable cross-border technical after-sales service.
After the comparison and selection of multiple brands, the customer finally chose our ZAP-M120 mobile asphalt mixing plant, aiming to rely on the equipment’s stable production capacity of 120 tons / hour, modular mobile structure and high standard environmental protection configuration, to solve the problems of multi-site construction, to efficiently match the local small and medium-sized road project asphalt mixture production needs, to protect the project’s construction progress and quality of the project.
In 2020, the epidemic broke out in COVID-19, the global cross-border travel and engineering services were fully restricted, and the production and operation of various industries were greatly impacted. Affected by the entry and exit control policies of various countries, our team of professional engineers could not go to the project site in Tashkent, Uzbekistan, and could not carry out regular on-site installation guidance, equipment debugging, operator training and other offline services, which brought unprecedented resistance to the advancement of the landing of this overseas asphalt plant project.
The client’s on-site team lacks professional installation and commissioning experience of a full set of mobile asphalt mixing plant. The mobile asphalt plant has complex structure, many parts and components, and high installation accuracy requirements. Without the on-site guidance of professional engineers, it is very easy to have problems such as irregular installation, equipment debugging failure, low production efficiency, and in serious cases, equipment failure will occur. Not only will the equipment not be able to put into production, but also directly delay the customer’s road construction progress, resulting in unnecessary economic losses, and the project is facing enormous pressure.
In order to make up for the lack of on-site service to the greatest extent possible, and to ensure the smooth installation of mobile asphalt plant equipment, ZOOMLINE has formulated a perfect delivery program without on-site service in advance. Before the equipment is shipped, we provide customers with a full set of accurate equipment installation drawings, a detailed list of parts and components numbering and step-by-step standard installation manuals.
All equipment parts are uniformly classified, numbered one by one, and accurately correspond to the parameters of the drawings, and the standardized information combined with graphics is easy to understand, which allows the customer’s on-site team to quickly identify the various types of parts and clearly grasp the standard installation process, completely solving the customer’s pain point of no professional experience in installation, and building a solid foundation for the standardized assembly of the equipment, and the subsequent debugging work.
During the whole cycle of ZAP-M120 mobile asphalt mixing plant on-site installation and commissioning, we set up an exclusive overseas technical service team to provide customers with one-to-one 24-hour real-time online remote technical support. In response to the deviation of parts assembly, system parameter debugging, equipment operation faults and other problems encountered by customers during on-site construction, the technical team responds in real time, docking quickly, and accurately provides targeted troubleshooting solutions, optimization of debugging parameters and standardized operation guidance. Remote follow-up project progress, step by step to assist the customer team to complete a full set of asphalt plant installation, system debugging, testing and inspection of all processes, to make up for the shortcomings of the inability to on-site service.
The successful landing of the project under the special scenario of the epidemic has fully demonstrated our mature and perfect overseas service system and strong risk response capability. Most of the equipment manufacturers in the industry are highly dependent on on-site manual service, and it is very easy for projects to be stalled and after-sales service to be absent under the force majeure factors of the epidemic. Relying on standardized technical documentation system, mature remote service mechanism and senior overseas technical team, we can flexibly respond to all kinds of unexpected risks and special working conditions.
We always take customer needs as the core, take the initiative to create service conditions, break through geographical limitations, make every effort to avoid the risk of project delays, and use professional, efficient and reliable remote service capabilities to fulfill the brand service commitment, which fully reflects our professionalism as a professional asphalt mixing plant manufacturer’s professionalism, reliability and trustworthiness.
ZAP-M120 mobile asphalt mixing plant is a high-performance equipment specially designed for small and medium-sized mobile construction scenarios, with a rated capacity of up to 120 tons per hour. The equipment is equipped with a twin-shaft mixing machine, with a single mixing output of 1500-1700 kg, and two sets of 30KW high-power motors, which provide sufficient mixing power and even mixing of the mixture. At the same time, it is equipped with 600,000kcal gas-fired thermal oil furnace and two 40-ton bitumen storage tanks, which can stably guarantee the heating, storage and continuous supply of asphalt raw materials, and meet the demand of large-volume asphalt mixture production in all-weather projects.
The ZAP-M120 mobile asphalt plant adopts integrated modular mobile design, the core configuration of mobile cold silo system, silo equipped with wall vibrator and lack of material alarm device, can effectively avoid material blockage, lack of material downtime problems, to ensure the stability of feeding. Both sides of the silo are equipped with protective net and maintenance platform, which is convenient for daily equipment maintenance and safe operation.
The mobile drying system has been refined and optimized, with 50mm thick rock wool insulation layer wrapped around the outer layer of the drying drum and stainless steel covering the outer layer, which has excellent heat insulation effect and can reduce heat loss and energy consumption. Equipped with integrated oil and gas dual-purpose burner with its own walking wheel structure, it can be flexibly moved back and forth, which is convenient for the staff to observe the running status of the drying drum in real time, and the convenience of debugging is greatly improved.
In order to meet the local environmental emission standards in Uzbekistan, the equipment is equipped with gravity primary dust removal + bag dust removal two-stage dust removal system, which has a large dust removal filter area and high dust removal efficiency, and can effectively filter the dust in the production process, significantly reducing dust emissions. With stable operation and low energy consumption, the whole set of dust removal system fully meets the strict local environmental protection requirements and realizes green and low-carbon construction production.
The core parts of the ZAP-M120 asphalt plant are equipped with international famous brands to ensure the high precision and stability of the equipment. The vibrating screen is equipped with Italian OLI vibrating motor, with optimized structure, high screening efficiency and convenient screen mesh replacement; the pneumatic system adopts Airtac brand, with stable operation and low failure rate; the weighing system is equipped with Toledo high-precision weighing sensors, which makes the material proportion accurate and effectively guarantees the quality of the finished asphalt mixture.
The control room of the equipment adopts the integrated structure of imitation container, reserving air-conditioner installation position and equipped with 5-meter-long exclusive control space. Equipped with full-automatic computer control system, supporting remote control function, all electrical core components are adopted international famous brands, stable performance, high degree of intelligence, convenient operation, significantly reducing the cost of manual operation. The hot material silo has its own thermal insulation layer, which can effectively avoid the asphalt mixture cooling caking and protect the quality of finished materials.
Relying on the front-end standardized technical data support and full remote guidance, combined with the efficient cooperation of the customer’s on-site team, this ZAP-M120 mobile asphalt mixing plant successfully completed all the installation, commissioning and test run in September 2020, and formally realized the commissioning operation, successfully completing the delivery of the project in the context of a special epidemic, and completely breaking the cross-border service obstruction of the industry predicament.
The ZAP-M120 mobile asphalt plant has been running stably for a long time after commissioning, with no breakdowns, imbalance of proportioning, dust exceeding the standard, etc. The quality of asphalt mixture is even and the indexes are up to the standard, which fully matches the customer’s material supply demand for daily construction. The smooth commissioning of the equipment successfully helped the customer to complete the established road infrastructure construction tasks on time during the epidemic, effectively avoiding the economic losses caused by project delays, and creating a stable production value and engineering value for the customer.
ZOOMLINE is a professional road construction machinery manufacturer with 18 years of experience in R&D and production of asphalt mixing plant, and has built its own independent R&D center and 50,000 square meters of standardized production workshop. ZOOMLINE has set up an exclusive quality inspection department, and all the equipment has gone through multiple stringent tests, quality calibration and weight control, so as to ensure the stable quality and durability of the equipment from the source. Meanwhile, the company continues to iterate the structure and intelligent design of the equipment to optimize the ease of operation and the level of intelligent operation, so as to provide high-quality equipment for customers around the world.
The company has a complete asphalt mixing plant product line, covering a full range of stationary and mobile asphalt mixing plants, which can be accurately adapted to large-scale stationary construction, small and medium-sized scattered mobile construction and other engineering scenarios, and for the characteristics of the road infrastructure in Central Asia, customized equipment solutions can be provided to achieve one-stop supply of equipment and solutions for the landing service.
We provide global customers with one-stop services for the whole life cycle, including pre-sales program customization, delivery of standardized technical data during sales, after-sales on-site + remote dual-mode technical support and long-term maintenance services. Mature emergency service mechanism can comfortably cope with epidemic, cross-border control and other types of force majeure scenarios, breaking through the geographical restrictions to ensure that the project is on the ground, so that every customer procurement worry-free, use of peace of mind.
As the first ZAP-M120 mobile asphalt mixing plant in Uzbekistan market, this project not only brings efficient, flexible and stable asphalt production capacity to the customer and smoothly solves the customer’s construction pain points, but also comprehensively verifies the adaptability of our asphalt plant to the complex construction scenarios in Central Asia, as well as the reliability of cross-border remote service system.
This successful case has laid a solid foundation for our deep plowing in Uzbekistan and the surrounding Central Asian market, set up a localized benchmark project, shaped the brand image of “excellent quality, professional service, reliable and trustworthy”, and provided strong support for the subsequent market expansion in Central Asia, brand reputation precipitation, and the accumulation of customer resources.
If you are looking for a mobile asphalt mixing plant or stationary asphalt mixing plant that is suitable for road infrastructure projects in Central Asia, highly efficient, environmentally friendly and stable in operation, ZOOMLINE can provide you with professional equipment customization solutions, accurate project support solutions and full-cycle technical service support. We specialize in providing cost-effective asphalt mixing plants and reliable cross-border after-sales service for global infrastructure contractors, helping all kinds of road projects to land efficiently and put into production stably. Please feel free to contact us to get the exclusive project solutions!
