Time: March 16,2019
Location: Sherpur City, Bangladesh
Equipment: ZAP-M80 80TPH mobile asphalt mixing plant
In recent years, Bangladesh’s infrastructure construction has continued to accelerate, urban and rural road reconstruction, national road upgrading and rural connectivity projects have been fully launched, and local engineering contractors are facing increasingly prominent construction bottlenecks. The traditional stationary asphalt mixing plant site is fixed, difficult to relocate, long installation and commissioning cycle, difficult to adapt to Bangladesh scattered, multi-point, temporary road construction scenarios, easy to cause a series of problems such as delay in construction period, rising construction cost, low equipment utilization rate, etc.
Aiming at the core pain points of road construction in Bangladesh, ZOOMLINE tailor-made the ZAP-M80 mobile batch type asphalt mixing plant solution for local customers. The equipment was completely installed, commissioned and put into production in Sherpur City, Bangladesh on March 16, 2019, and it took only 25 days to achieve stable mass production, completely solving the construction problems of tight customer schedule, insufficient equipment flexibility and long production cycle.
As a long-term core cooperation brand in Bangladesh infrastructure market, ZOOMLINE has been deeply engaged in the local market for many years. Before the implementation of this project, 6 stationary asphalt mixing plants have been successfully exported to Bangladesh, with stable equipment operation and solid reputation. This ZAP-M80 mobile asphalt mixing plant equipment is the first mobile asphalt plant of ZOOMLINE landing in Bangladesh, which also marks the brand’s realization of stationary + mobile all-category asphalt mixing plant layout locally, covering all kinds of road construction scenarios in Bangladesh.
In combination with the local road conditions, construction mode and project management status quo in Bangladesh, the customer was limited by the inherent shortcomings of traditional asphalt mixing plants for a long time before this cooperation, and the specific pain points focused on four dimensions:
Stationary equipment limitation:traditional stationary asphalt mixing plant is fixed installation on the ground, and the equipment cannot be moved freely after it is in place. However, the road construction in Bangladesh is mostly piecemeal repair and segmented new construction projects, with scattered construction points, frequent site changes,stationary asphalt mix plant only serving a single area, and low equipment reuse rate, which seriously restricts the synchronous construction progress of multiple areas.
Long installation cycle: the traditional asphalt mixing plant in the industry is affected by the split structure and complex installation process, and the conventional installation and commissioning cycle generally takes more than 60 days. Most infrastructure projects in Bangladesh have tight construction periods, short approval and construction windows, and long equipment production cycles, which can easily lead to overall project delay, resulting in high default costs and shutdown losses.
High comprehensive cost: the stationary bitumen mixing plant needs to be equipped with hardened site, fixed pipeline, civil infrastructure and other supporting projects, with large investment in the early stage; the site cannot be reused during site switching, and the capital construction, labor and equipment commissioning costs need to be repeatedly invested; at the same time, hidden costs such as manual duty, equipment idle and material loss caused by long-term construction further reduce the profit space of the project.
Low construction flexibility: in the face of sudden road maintenance and emergency repair projects in Bangladesh, traditional stationary asphalt batching plants cannot be quickly mobilized and put into operation, and it is difficult to adapt to temporary and emergency construction and production needs, and cannot support customers to undertake diversified infrastructure projects.
In order to completely break through the above construction bottlenecks, the customer clearly puts forward four core equipment procurement requirements in combination with its own project layout and long-term development planning, and accurately matches the Bangladesh localization construction scenario:
Efficiency demand: greatly reduce the installation and commissioning cycle of asphalt mix plant, realize rapid mobilization and rapid commissioning, and eliminate the problem of delay in construction period;
Mobility demand: asphalt batch plant has integrated mobile capacity, can adapt to multi-site, multi-section switching construction, adapt to Bangladesh scattered road engineering;
Stability demand:ensure continuous and stable discharge capacity and uniform mixture quality, meet the quality and output standards of large-scale road construction;
Cost reduction demand: simplify installation process, reduce supporting infrastructure investment, reduce comprehensive cost of labor, operation and maintenance and site relocation, and improve overall profitability of the project.
Faced with many asphalt mixer plant brands on the market, customers finally chose to cooperate with ZOOMLINE, not based on pure price advantage, but highly recognized our deep local market accumulation in Bangladesh, mature pain point tackling ability and professional full-process customized service system.
Bangladesh is the core infrastructure market in South Asia with ZOOMLINE’s key layout and long-term deep cultivation. Before the ZAP-M80 mobile asphalt mixing plant landed, our company had 6 stationary asphalt mixing plants in stable operation locally. Over the years, the equipment has been deeply adapted to Bangladesh’s local climate conditions, construction site conditions and environmental emission standards, and has accumulated a large number of mature localization project landing experience. Stable equipment operation performance and timely and efficient after-sales response system have been fully verified and widely recognized by the local market, completely eliminating the core concerns of customers for insufficient adaptability of off-site equipment and no guarantee for overseas after-sales.
In view of the core problems faced by customers such as poor equipment mobility, long installation and production cycle, and high comprehensive construction cost, ZOOMLINE relies on its own R & D strength to build ZAP-M80 mobile batch mix asphalt plant, which is specially adapted to the construction scenarios of small and medium-sized projects, multi-site switching and short construction period delivery. The modular mobile structure of the whole machine is highly suitable for the fragmentation and scattered operation characteristics of Bangladesh road construction, and accurately matches the equipment procurement and site construction needs of customers in all directions.
ZOOMLINE can provide overseas customers with a full life cycle closed-loop service from the early stage to the middle stage: in the early stage, the scheme customization, site survey and equipment parameter optimization are completed according to the construction scenario; in the middle stage, strict control of equipment production delivery, on-site installation and commissioning, and technical training for operators are provided; and in the later stage, life-long technical support, original spare parts supply and other long-term guarantees are provided. One-stop standardized service system, completely solve all kinds of pain points of overseas project landing and operation and maintenance difficulties, so that customers can cooperate without worries.
ZAP-M80 mobile asphalt mixing plant is modular batch type asphalt mixing plant equipment independently developed and designed by ZOOMLINE. The whole machine adopts integrated mobile integrated design. All core systems can be moved with the vehicle, solving all kinds of construction pain points of Bangladesh customers from the root, and realizing all-round upgrading of efficiency, cost and flexibility.
The mobile asphalt batch mix plant adopts factory pre-assembly modular design, and the core components have been accurately assembled and debugged before leaving the factory. There is no need for complex infrastructure and pipeline layout on site, and only simple site leveling is required for quick installation. Relying on the standardized installation process and mature experience of overseas engineering team, this project only takes 25 days to complete the full-process installation, commissioning, trial production and formal production, shortening the construction preparation cycle by more than 50% compared with traditional equipment, completely avoiding the risk of project delay and default, and perfectly matching the customer’s tight schedule requirements.
The whole machine is equipped with a full set of mobile integrated system without fixed infrastructure constraints, which can be quickly disassembled, transferred and reassembled, perfectly adapted to Bangladesh multi-point scattered and frequently switched road construction scenarios, completely breaking the site limitations of traditional stationary asphalt hot mix plant, and greatly improving the reuse rate and project adaptability of mobile asphalt plants.
The mobile asphalt plant has compact structure, small floor area, no large-scale civil engineering supporting works, greatly reducing the investment in early site infrastructure; intelligent operation of the whole machine, simple human-computer interaction, reducing manual duty cost; modular structure with low failure rate, convenient operation and maintenance, lower cost of later maintenance and spare parts replacement, comprehensively helping customers reduce comprehensive construction costs and improve project profits.
As batch mix asphalt plant, ZAP-M80 mobile asphalt plant has continuous and stable discharge capacity, high mixing uniformity, stable mixture quality, strict compliance with Bangladesh road construction standards, can fully meet the customer’s daily large-scale construction and emergency maintenance project capacity requirements, to ensure the construction quality and progress double standards.
All core systems of the whole mobile hot mix plant machine adopt integrated mobile design, and all modules work together to achieve rapid deployment, flexible migration and stable production, accurately adapting to the complex and changeable construction conditions of Bangladesh:
Mobile cold bin: integrated design with the vehicle, no fixed installation, fast adaptation to different site aggregate batching requirements;
Mobile drying drum: integrated assembly, stable drying efficiency, adapt to the rapid production needs of the site;
Mobile bag dust removal equipment: environmental protection standard configuration, adaptation to Bangladesh local environmental emission standards, compliance production without pressure;
Mobile bitumen storage tank: Integrated thermal insulation storage system to ensure stable storage of asphalt raw materials and avoid raw material loss;
Mobile mixing tower: stable and reliable core mixing system, batch mixing process to ensure uniform mixture of high quality.
The whole set of mobile configuration forms a complete closed-loop production system, and all modules can be moved and put into operation synchronously. It is the optimal asphalt plant scheme suitable for Bangladesh small and medium-sized road engineering and scattered construction scenarios.
During the landing process of this project in Sherpur City, Bangladesh, the site faces multiple construction challenges: limited local construction conditions, poor site supporting facilities, complicated overseas construction process, and strict customer construction period requirements, which put forward extremely high requirements for installation efficiency and landing stability of asphalt plant.
In order to ensure the timely delivery of the project, ZOOMLINE established a professional overseas project landing team, relying on mature modular installation standard process, to follow up the project progress one-to-one in the whole process: complete the quality inspection and pre-commissioning of all hot mix asphalt plant equipment before delivery, avoid on-site assembly faults; After arriving at the site, efficiently coordinate the whole process of installation, wiring, commissioning and trial production, solve the problems such as limited site and tight construction rhythm, and steadily promote the project landing in the whole process.
In the end, the project completed all the work strictly according to the customer’s expected nodes and was officially put into commercial operation on March 16, 2019. With an ultra-short production cycle of 25 days, the core construction objectives of “rapid mobilization, rapid production and timely completion” of the customer were successfully achieved, and the delivery commitment was perfectly fulfilled.
The smooth commissioning of ZAP-M80 mobile asphalt mixing plant in Bangladesh not only accurately solves various construction pain points faced by customers for a long time, but also creates long-term sustainable commercial value for customers from four core dimensions: construction efficiency, economic benefit, application scenario and market layout. All-round enabling projects improve quality and efficiency:
The hard-core advantage of 25-day rapid production of mobile asphalt mixing plant greatly reduces the preliminary preparation and equipment commissioning cycle of the project, helps customers accurately grasp the precious construction window period, effectively avoids the default risk and economic loss caused by the delay of construction period, and ensures the efficient promotion and timely delivery of various road infrastructure projects.
Relying on the core characteristics of flexible movement and rapid deployment, the mobile hot mix asphalt plant completely breaks the site and scene limitation of traditional stationary asphalt mixing plant, can adapt to various working conditions such as multi-point scattered construction, scattered road repair, emergency road maintenance, etc., helps customers broaden the business undertaking scope and flexibly undertake diversified infrastructure projects.
The mobile hot asphalt mixing plant structure is compact and large-scale civil engineering is not required, which greatly reduces the investment in infrastructure construction in the early stage; at the same time, by virtue of the advantages of high equipment reuse rate, simple intelligent operation and low operation and maintenance loss, various hidden costs such as site migration, manual duty and material loss are effectively reduced, and the overall profit space of customer projects is continuously improved.
The ZAP-M80 mobile hot asphalt plant is the first mobile asphalt mixing plant put into operation by ZOOMLINE in Bangladesh, complementing the 6 stationary asphalt mixing plants that have been stably operated locally, and constructing a full-category equipment layout of “6 stationary +1 mobile”, which complements the short board of flexible and lightweight construction equipment in Bangladesh. This enriches the brand localization solution system and further strengthens ZOOMLINE’s brand influence and core competitive advantage in the South Asian infrastructure market.
After the project was put into operation, the overall operation status, commissioning efficiency and flexibility of ZAP-M80 mobile asphalt plant were highly recognized by customers, and the actual landing effect fully matched the expectations of customers. The customer focuses on two core advantages: one is the ultra-short installation and production cycle of 25 days, which completely solves the long-standing problems of slow mobilization and delayed production of asphalt stations in the past, and greatly improves the project promotion efficiency; the other is the convenient movement, simple operation and stable operation of equipment, which perfectly meets the road construction requirements of Bangladesh in multiple scenarios, effectively reducing the construction and operation and maintenance pressure.
The long-term stable on-site operation performance, reliable delivery capability and perfect after-sales guarantee have further precipitated the brand reputation of ZOOMLINE in Bangladesh market, laying a solid foundation for subsequent localization and in-depth cooperation.
Deep cultivation asphalt mixing plant has been developed and produced for many years. ZOOMLINE has the full chain strength of independent R & D design, precision production and manufacturing, and overseas project landing, which can accurately solve the core pain points faced by various road construction enterprises such as tight construction period, rigid equipment, high cost and slow production.
The brand can provide a full range of asphalt mxier machine such as mobile and stationary types, support customized adaptation of different production capacities and different working conditions, and adapt to various scenarios such as large-scale centralized infrastructure projects, small and medium-sized scattered road construction, emergency maintenance projects, etc. At the same time, it provides one-stop turnkey engineering services from scheme design, equipment production, ocean transportation, on-site installation and commissioning, technical training to lifelong after-sales service, helping global customers improve quality and efficiency, reduce costs and increase income.
If you are facing construction problems such as slow commissioning, difficult movement, high cost and poor adaptability of asphalt mixing plant, please feel free to consult ZOOMLINE. We will customize the overall solution of asphalt mixing with high adaptability and high cost performance according to your construction scenario, capacity demand and project cycle.
The successful landing and stable operation of Bangladesh ZAP-M80 mobile asphalt mixing plant project is a typical benchmark case of ZOOMLINE focusing on customer pain points and oriented to actual needs. With 25-day hard core delivery capability, flexible product design, stable and reliable equipment quality, and deep local market accumulation, ZOOMLINE successfully solved various bottlenecks in Bangladesh road construction and created real project value for customers. In the future, ZOOMLINE will continue to deepen the infrastructure market in South Asia, continuously optimize the product and service system, and provide better asphalt mixing plants and overall solutions for global road infrastructure construction.
