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40-240TPH Mobile Asphalt Plant
40-240TPH Mobile Asphalt Plant
40-240TPH Mobile Asphalt Plant
40-240TPH Mobile Asphalt Plant
40-240TPH Mobile Asphalt Plant
40-240TPH Mobile Asphalt Plant
40-240TPH Mobile Asphalt Plant
40-240TPH Mobile Asphalt Plant

Mobile Asphalt Mixing Plant

Capacity: 60~320t/h
Mixer Capacity: 800-4000kg
Drying Drum Size: (1500~2600)*(6000~9000)mm
Fuel Consumption (oil): 6-7kg/t
Features
Structure
Components
Parameters
Projects
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PRODUCT ADVANTAGES
Advantages & Features
Easy Installation & Mobility
Modular design is convenient and fast to move and install, saving time and cost of installation.
Simplified Transport & Assembly
Less transport vehicles and installations requires no tradition foundation works, easily transportable and assembling.
Compact & Efficient Operation
Compact structure, occupied area is smaller. Low maintenance operation & energy consumption & emission.
High-Quality Mixture Assurance
Accurate screening, accurate weighing and batch forced mixing, make sure that asphalt mixture is high quality.
PRODUCT INTRODUCTION
Mobile Asphalt Mixing Plant
ZAP-M series asphalt mixing plant is mobile type batch mix asphalt plant, principally used in construction of roads project on small or medium scale projects which need high mobility and frequent relocation. Screening, hot storage, weighing and mixing of the mobile batch mix asphalt plant are on one folding frame, which can realize mixing tower in one track to trail.
Mobile type asphalt mixing plant is basically designed for effortless assembling and disassembling for convenient moving from one project site to another often, minimizes the time and expense required for dismantling, transporting, and reassembling the plant.
01 Mobile Aggregate Bins
02 Mobile Drying Drum
03 Mobile Bag House Dust Collector
04 Mobile Mixing Tower
05 Mobile Filler Silo
06 Mobile Bitumen Tank
07 Mobile Control System
01
Mobile Aggregate Bins
02
Mobile Drying Drum
03
Mobile Bag House Dust Collector
04
Mobile Mixing Tower
05
Mobile Filler Silo
06
Mobile Bitumen Tank
07
Mobile Control System
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COMPONENTS FEATURES
Components Features
Cold Aggregate Feeding System
  • The belt feeder adopts frequency conversion speed regulation, wide speed regulation range and high work efficiency. Each discharge port has a material shortage alarm device, and if there is no material or arching, it will alarm automatically.
  • There is a vibrator on the sand bin to ensure normal operation.
  • A screen is placed on the top of the cold aggregate hopper to avoid large material input.
  • Conveyor belt adopts a jointless round belt, runs smoothly and has long service life.
  • There is a simple screen to avoid large material input in the input port of the feeding belt conveyor, ,which can improve thermal efficiency, and ensure the working reliability of the drying drum, hot aggregate elevator and vibrating screen.
  • Legs with support base to ensure adequate stability.
Drying System
  • Optimized blade geometry of dryer to make the drying and heating process extremely efficient, reduce energy consumption, increase heating efficiency by 30% compared with conventional design; due to high heating efficiency, the surface temperature of the drum is relatively low, so the cooling after operation the time is greatly shortened.
  • Completely insulated and composite aggregate drying drum. The support roller is driven by the friction of the polymer by the motor and the gear unit.
  • Adopt the famous brand Honeywell temperature intelligent control system.
  • Using Italian brand high combustion efficiency burners to ensure low exhaust emissions (such as carbon dioxide, low NO1 & NO2, sulfur dioxide).
  • Diesel, heavy oil, natural gas, coal or multi-fuel burners.
  • Using international standard parts, the maintenance cost is low.
  • Integrated highly efficient burner on one mobile chassis.
Mixing Tower
  • Integrated vibrating screen and thermal storage, weighing and blender in mobile chassis for easy transport and installation.
  • Improve vibration and amplitude to optimize impact on available screen.The optimum combination of vibration direction and screen box inclination ensures screen ratio and screen efficiency.
  • Use TOLEDO weigh sensor to ensure accurate weighing and quality of asphalt mixture.
  • The mixer is a three-dimensional hybrid design with an array of long arms, short shaft diameters and bidirectional mixing blades.
  • The discharge process has been completely redesigned with minimal discharge time.
  • The distance between blade and bottom of the mixer is also limited to optimum minimum.
  • Bitumen is sprayed from multi-points evenly over aggregate by one pressurized bitumen pump to achieve full coverage and high mixing efficiency.
  • Legs with support base to ensure adequate stability.
Dust Collecting System
  • Gravity type primary dust collector collects finer dust and saves consumption.
  • The discharge of the secondary dust collector in the bag house is less than 20mg/Nm³, which is environmentally friendly.
  • Using the US DuPont NOMEX filter bags, it is resistant to high temperature and has a long service life. The filter bag can be replaced easily and without special tools.
  • Intelligent temperature control system, when the dust temperature is higher than the set value, the cold air valve turns on the cooling automatically to avoid the filter bag being damaged by high temperature.
  • Using high-pressure pulse cleaning technology, it is beneficial to reduce bag wear, prolong service life and improve dust removal performance.
  • Mobile chassis as optional according to project solution.
Control system
  • Using Germany SIEMENS electrical components, it can work stably even under harsh working conditions.
  • Using Japan's OMRON PLC and touch screen, which has strong data processing capability, automatic data sheet control, and can store various operational data in real time.
  • All system power switches can be controlled through the control panel, which is easy to operate and easy to control.
  • Multi-language compatibility, display language selected according to client preferences.
  • The control cabinet is IP55 rated to meet the highest industry standards in the world.
  • Container control room with thermal and acoustic insulation.
  • Global remote automatic detection function.
  • Mobile chassis as optional according to project solution.
PRODUCT PARAMETERS
Technical Parameters
Asphalt plant technical parameters is important for ensuring efficiency, cost-effectiveness and high-quality asphalt production. Production capacity of ZAP-M series mobile asphalt mixing plant ranges from 60t/h to 320t/h. Clients can choose the right asphalt plant according to their projects needs. Below are detailed technical parameters sheets to guide your selection for customized project demands.
ModelZAP-M60ZAP-M80ZAP-M100ZAP-M120ZAP-M160ZAP-M200ZAP-M240ZAP-M320
Plant Capacity60t/h80t/h100t/h120t/h160t/h200t/h240t/h320t/h
Cold Aggregate Feeding System
Hopper Capacity4 x 4.5m³4 x 6.5m³4 x 6.5m³4 x 8m³5 x8m³5 x 12m³5 x 12m³5 x 15m³
Belt Capacity80t/h100t/h120t/h140t/h180t/h220t/h260t/h260t/h
Drying System
Drying Drum Size1500x6000mm1500x6600mm1500x6600mm1800x8000mm1950x9000mm2200x9000mm2400x9000mm2600x9000mm
Drying Capacity60-80t/h80-100t/h100-120t/h120-140t/h160-180t/h200-220t/h240-260t/h320-340t/h
Burner (oil)Oil, Natural gas(optional)
Mixing Tower
Screen4 layers4 layers4 layers4 layers4/5 layers5 layers5 layers5 layers
Aggregate Weighing3x800kg3x1000kg3x1500kg3x1500kg3x2000kg3x3000kg3x3000kg3x5000kg
Bitumen Weighing3x80kg3x100kg3x200kg3x200kg3x200kg3x500kg3x500kg3x550kg
Filler Weighing3x100kg3x100kg3x200kg3x200kg3x200kg3x500kg3x500kg3x500kg
Mixer Capacity800kg1000kg1300kg1500kg2000kg2500kg3000kg4000kg
Mixing Cycle45s
Dust Collecting System
Bag House Filtering300m²380m²400m²500m²550m²650m²700m²1050m²
Exhaust Fan Power37kW45kW55kW75kW90kW110kW160kW200kW
Asphalt Temperature140-180 ℃140-180 ℃140-180 ℃140-180 ℃140-180 ℃140-180 ℃140-180 ℃140-180 ℃
Finished Asphalt Silo (Optional)15 ton30 ton30 ton30 ton60 ton100 ton100 ton100/200 ton
Total Power≈185kw≈270kw≈300kw≈390kw≈500kw≈570kw≈640kw≈800kw

 

*Plant capacity is base on standard working condition as followings:

Atmospheric pressure760mmHg
Ambient temperature20℃
Material passing 40mm mesh100%
Material passing 3mm mesh40%
Material passing 74µm≤7%
Aggregate temperature at discharging end of drum dryer160℃
Density of aggregate1650kg/m³
Specific heat of aggregate0.21kcal/kg℃
Filler content5%
Bitumen content5%
Sand content≤40%
Max.aggregate size≤40mm
Average moisture of cold aggregates≤5%
Cycle time per batch45s
Diesel calorific value≥10500Kcal/kg
Heavy oil calorific value≥9850Kcal/kg
Nature gas calorific value≥8000Kcal/Nm³
Coal calorific value≥5500Kcal/kg

 

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ZOOMLINE offers economical, environmentally friendly, flexible and advanced solutions for asphalt production. Our asphalt mixing plant equipment have been exported to more than 80 countries, highly praised by customers.
faq
Frequently Asked Questions
We believe that answers below will be vital and helpful for you starting your business. You will find quick answers to the most common questions here.

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    ZOOMLINE stationary batch mix asphalt plant is ideal for large-scale projects requiring precise control over asphalt mix quality, which mainly used in the road construction of highway, urban road, airport, ports, water conservancy and bridge. 
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