Georgia is located in the Caucasus region, the Black Sea coast, is the core hub of the Eurasian transport corridor countries, relying on the unique location advantages continue to promote the upgrading of the national road transportation network. In recent years, with the support of the World Bank, the European Investment Bank and other parties, Georgia has been pushing forward the key infrastructure projects such as the East-West Highway and the North-South Transportation Corridor, and continuously increasing the investment in the new construction, expansion and maintenance of roads, which has led to a continuous increase in the demand for high-quality and high-stability asphalt mixing plants.
In order to match the local medium and long-term road construction plan, we successfully landed in Georgia Rustavi 80TPH stationary asphalt mixing plant (ZAP-S80 project), the equipment in January 2020 officially put into operation. This project is a benchmark case for the brand to plough into the Georgian market, and this cooperation relies on the customer’s on-site inspection of our local projects and the double recognition of the hard-core strength of the plant to reach, the asphalt mixing plant has always been put into production to maintain a stable and high yield, high-quality mixing of the operating state, perfectly adapted to the complex local working conditions and infrastructure construction needs, providing reliable equipment to support the construction of Georgia’s road traffic.
The local contractor in Georgia has many years of experience in local road construction, and has been undertaking regional highway maintenance, municipal road and trunk highway construction projects for a long time, and is deeply engaged in the local infrastructure market with a mature engineering operation system. Prior to the project, the customer had already configured a traditional asphalt mixing plant, which could meet the construction needs of small and sporadic projects.
With the national road network upgrading project in Georgia in full swing, the volume of local infrastructure projects continued to surge, and the capacity, mixing accuracy and stability of the original old equipment shortcomings were completely highlighted.
Insufficient hourly output and poor mixing uniformity of the old equipment not only can’t match the demand of large-scale continuous construction, but also frequent breakdowns and downtimes have seriously slowed down the progress of the project, and at the same time, the environmental performance of the equipment is not up to the standard, which makes it difficult to meet the increasingly stringent environmental emission standards in the local area.
Based on the dual needs of project expansion and quality upgrade, the customer clearly defined the core procurement objectives: a high stability, 80 tons of standard hour capacity, energy saving and environmental protection, suitable for the local mountain and temperate climate conditions of the stationary asphalt mixing plant, to meet the needs of the mid- and long-term large-scale road projects for continuous construction, to ensure that the quality of the project and the construction of the efficiency of the two-pronged approach to improve.
Differing from the conventional equipment procurement cooperation, this Georgian customer’s cooperation decision is extremely rigorous, before taking the initiative to launch the inquiry and business communication, the customer took the lead to carry out market research and field verification work, focusing on inspecting a number of asphalt mixing plant projects that we have built and stably operated in Georgia.
Through on-site observation, the customer visually verified the real operation status of our asphalt plant in Georgia’s local climate, terrain and construction conditions, and fully witnessed the equipment’s excellent environmental suitability, continuous and stable capacity output and uniform and stable asphalt mixture quality. At the same time, the customer has learned more about the long-term operation and maintenance of the local project, and confirmed that our asphalt plant’s low failure rate, wear-resistant and durable, as well as its strong adaptability, are perfectly suited to the demanding needs of Georgia’s road construction.
Our mature local project operation performance, completely eliminated the customer’s concerns about the suitability of imported equipment, stability and the ability to land service, for the two sides to follow up business negotiations, in-depth cooperation has laid a solid foundation of trust, but also prompted the customer to take the initiative to open the docking with our special.
In the completion of the local project field verification, preliminary business communication, in order to further confirm the asphalt plant production process, the core quality and comprehensive capacity of the enterprise, the customer made a special trip to China to carry out the whole process of factory inspection, in-depth verification of our production research and development and quality control strength.
During the inspection, the customer has visited our 50,000 square meters of standardized production workshop, professional R & D center, a full set of intelligent production lines and exclusive quality inspection laboratory, a comprehensive understanding of the enterprise’s R & D system, production process, process standards and quality control mechanism.
As a professional manufacturer with 17 years of experience in the research and development and production of road machinery, we have established a strict control system for the whole process from raw material selection, parts processing, machine assembly to factory inspection, and each piece of equipment will go through multiple testing procedures, such as load test, weight calibration, performance debugging, etc., so as to guarantee the quality of the equipment from the source.
Customers highly recognize our advanced production and processing technology, high-end core parts configuration, refined assembly process and standardized factory inspection system, which fully affirms our professional R&D and innovation capabilities and large-scale production strength. Based on the double trust on the local project achievements and the hard core strength of the factory, the customer finalized the cooperation immediately after the inspection and signed the purchase contract of ZAP-S80 asphalt mixing plant quickly.
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The ZAP-S80 stationary asphalt mixing plant landed in Georgia is a tailor-made model for small and medium-sized infrastructure projects, with a rated capacity of 80 tons per hour, adopting intermittent mixing design, suitable for long-term stationary site construction, and perfectly matching the needs of Georgia’s municipal highways, arterial road construction and maintenance projects, with outstanding core configuration and performance advantages.
The model of the plant is ZAP-S80 stationary asphalt mixing plant, with a design capacity of 80t/h, suitable for standardized production of asphalt mixture, stable structure, reasonable layout, convenient installation and easy operation and maintenance, suitable for the construction sites and climate conditions in Rustavi region of Georgia.
Cold Aggregate Batching System: Equipped with 4 groups of independent batching silos, equipped with silo wall vibration device and lack of material alarm equipment to eliminate the problems of aggregate clogging and uneven batching; both sides of the silo are equipped with protective net and exclusive maintenance platform to ensure the safety of the construction and the convenience of equipment operation and maintenance.
Drying and heating system: the drying drum adopts 50mm thick rock wool insulation layer, and the outer layer is fully covered with stainless steel, which has excellent thermal insulation performance, effectively reduces heat loss and energy consumption, adapts to the local climate with large temperature difference, and improves the heating efficiency.
Dual-stage dust removal and environmental protection system: equipped with primary gravity dust removal + secondary bag dust removal double purification system, large filtration area, high dust removal rate, can fully meet the local environmental protection emission standards in Georgia, to achieve green construction.
Bitumen Storage and Heating System: Equipped with 200,000kcal gas-fired thermal oil furnace and 40-ton bitumen storage tank, the heating is stable and even, which can guarantee the activity of bitumen for a long time, avoid asphalt solidification and deterioration, and guarantee the stable quality of mixture mixing.
Intelligent control system: container type integrated control room, reserved air conditioning installation position, with 5 meters long control room; equipped with automatic computer control system, support remote control function, the core electrical components are used in the international famous brand accessories, stable operation, low failure rate, simple operation, high degree of intelligence.
We have a professional R & D team and independent quality inspection department, continue to optimize the structure and design of the equipment, and constantly improve the intelligence, convenience and durability of the equipment, all the equipment are to implement strict factory inspection standards, all-round protection of long-term stable operation of the equipment.
The project in Georgia has achieved efficient delivery. After the contract was confirmed in January 2020, we quickly started the whole process of customized solution adaptation, workshop standardized production, machine performance testing, safe packing and shipping, and completed all factory preparations within a short cycle.
After the ZAP-S80 stationary asphalt mixing plant arrived at the project site, we sent a professional overseas engineering team to provide on-site services, guiding the whole process of equipment lifting, assembly, pipeline docking and machine debugging, and strictly controlling every installation detail to realize zero error assembly. At the same time, we provide specialized practical training, daily operation and maintenance teaching and troubleshooting guidance for customer operators to help customers quickly get started with equipment operation.
From the pre-program customization, medium-term production and delivery, on-site installation and commissioning, to the later operation and maintenance training, we provide one-stop services throughout the life cycle to ensure the efficient landing of the project, help the equipment to quickly reach the mass production standards, and significantly shorten the project production cycle.
The 80TPH stationary asphalt mixing plant was officially put into operation in January 2020 in Rustavi, Georgia. After the commissioning of the plant, the equipment is in stable operating condition, fully meeting the design capacity standards, and it can realize continuous and uninterrupted mass production, perfectly undertaking the local large-scale road infrastructure projects for the production of mixtures.
After a long period of on-site verification, the equipment mixes asphalt mixture with precise proportion and even texture, and the quality of the finished product is in full compliance with the local road construction standards; the machine has a low failure rate, controllable energy consumption, and is environmentally friendly, which effectively solves the customer’s core problems of insufficient production capacity, unstable quality, and high operation and maintenance costs, and significantly improves the construction efficiency and quality of the project.
The customer highly evaluated the equipment’s capacity stability, mixture quality, environmental performance and our professional overseas landing service. The successful landing of the project not only makes up for the short board of the customer’s engineering capacity, accelerates the progress of the local road infrastructure construction in Georgia, but also further consolidates the market reputation and industry influence of our brand ZOOMLINE in the Caucasus region.
In the competitive market environment of global road machinery, ZOOMLINE can continue to win the recognition of overseas customers, the core of which is due to multiple differentiated competitive advantages, and is also the key for Georgian customers to firmly choose to cooperate with us:
Relying on the mature overseas local project achievements and the strength of R&D and production of large-scale factories, we can double verify the quality of the equipment and the ability to land, so that customers have no worries about procurement;
According to the climate, terrain, environmental protection standards and construction needs of different countries, the equipment configuration and program can be flexibly optimized to adapt to all kinds of complex overseas working conditions;
Standardized production and multiple factory inspection, excellent quality of core parts, low failure rate and long service life of equipment, suitable for long-term continuous construction;
One-stop service covering pre-sales program customization, mid-sales production supervision, after-sales installation and commissioning, and lifelong operation and maintenance, all-round protection of efficient landing and stable operation of overseas projects.
The successful operation of the 80TPH stationary asphalt mixing plant project in Georgia is a typical benchmark of our deep plowing in overseas infrastructure market and winning customers’ trust with quality and service. From the customer’s on-site verification of the local project and inspection of the factory’s strength in China, to the quick signing and landing of the project and the long-term stable and high-productivity operation, it fully proves the excellent quality, excellent adaptability and professional delivery capacity of our asphalt mixing plant in overseas projects.
Over the years, ZOOMLINE has been focusing on the R&D and production of various types of stationary asphalt mixing plants and mobile asphalt mixing plants, and can provide standardized and customized asphalt mixing plant solutions with different capacities, which are widely applicable to various project scenarios such as municipal roads, highway networks, infrastructure maintenance, and so on.
If you are looking for a high quality asphalt mixing plant with stable capacity, environmentally friendly and suitable for overseas working conditions, please feel free to contact us. We can provide free exclusive project design, detailed equipment parameters, real overseas project cases and factory quotes to help all kinds of road infrastructure projects to land efficiently.
