Against the background of steady development of overseas infrastructure market, ZOOMLINE focuses on the demand of road construction in South Asia and successfully completes the installation and commissioning project of ZAP-S80 stationary asphalt mixing plant in Bangladesh. This project, which landed in November 2019, is a typical benchmark case of the enterprise’s deep ploughing into the Bangladesh infrastructure market and output of high-quality asphalt mixing plant and standardized overseas engineering services. In response to the local customer’s project needs and technical shortcomings, ZOOMLINE exclusively dispatched two senior engineers to the Bangladesh site, responsible for the whole process of equipment installation guidance, system commissioning, test run and operator operation and maintenance training.
After nearly a month of high-intensity standardized construction, the whole set of ZAP-S80 stationary asphalt mixing plant successfully completed the whole process of installation, accurate commissioning and trial production, and successfully produced standard asphalt finished materials. After the project landed, the customer highly recognized the stability of the asphalt plant, production quality and ZOOMLINE’s professional services, and the stable operation of the ZAP-S80 stationary asphalt mixing plant effectively guaranteed the delivery of the local road infrastructure projects on schedule, significantly improving the overall operational efficiency of the customer, which fully demonstrated the reliability of ZOOMLINE asphalt mixing plant and the strength of the globalization of services.
In 2019, the local municipal road and highway infrastructure projects in Bangladesh continue to advance, and the market demand for high-quality and high-stability asphalt mixing plants continues to rise. Local infrastructure projects generally have a tight schedule and strict delivery standards, which require a set of stationary asphalt mixing plant with stable performance and suitable for the local construction environment to ensure the continuous supply of materials for road projects.
The client is deeply engaged in the local infrastructure sector in Bangladesh, with mature project resources, but there are obvious shortcomings in the landing of large asphalt mixing plants. On the one hand, the customer team lacks experience in the standardized installation of large-scale stationary asphalt mixing plants and has no professional commissioning technology system; on the other hand, the field operators and operation and maintenance personnel are unfamiliar with the standard operation of asphalt mixing plants and the daily maintenance process, and rely on external technical support for a long period of time, which is likely to result in problems such as equipment malfunctions, low production efficiency, and delays in the project schedule.
Based on the project landing and long-term development needs, the customer clearly defined the core procurement requirements: procurement of a stationary asphalt mixing plant suitable for medium-sized road projects, stable operation and low failure rate, and at the same time, obtaining professional on-site installation, commissioning, operation and maintenance of integrated technical services, to completely solve the shortcomings of the technology, to ensure that the project is completed on schedule, and to maximize the benefits of the equipment operation.
ZAP-S80 stationary batch mix Asphalt Mixing Plant is a high-performance engineering equipment independently developed and produced by ZOOMLINE, which is tailor-made for medium-sized municipal and highway infrastructure projects, and possesses the core advantages of stable operation, high mixing precision, low failure rate and controllable energy consumption. The equipment adopts precise batching system, stable drying and heating system and intelligent integrated control system, which are fully in line with the international asphalt mix production standards, and can be perfectly adapted to the complex local construction environment and the demand of materials used in road projects in Bangladesh.
Compared with ordinary asphalt mixing plant manufacturers in the industry, ZOOMLINE has rich experience in landing overseas projects and has built a mature cross-border engineering service system, which can provide one-stop turnkey services including customized production of equipment, overseas on-site installation, precise commissioning and exclusive technical training. For the pain point of cross-regional construction and difficult technical docking in overseas projects, the company can realize one-to-one technical follow-up to ensure efficient landing of asphalt plants.
ZAP-S80 stationary asphalt mixing plant has a compact structure and strong environmental adaptability, which can be adapted to the complex construction conditions such as high temperature and restricted sites in South Asia, with a long service life and low operation and maintenance costs. Compared with similar asphalt plants, this asphalt plant can effectively reduce the waste of raw materials and energy loss, help customers to reduce long-term operating costs, maximize the project revenue, with a very high overall cost-effective.
ZOOMLINE has been deeply engaged in the R&D and production of asphalt mixing plant for many years, with a perfect production quality inspection system and a large number of overseas cases, the brand reputation and product quality have been verified by the global market. For overseas projects in Bangladesh, ZOOMLINE can provide customized on-site guidance and full-cycle technical support to avoid overseas construction risks in advance and escort the smooth landing of the project.
Project Difficulties: The customer’s road infrastructure project has a strict delivery schedule and a tight construction rhythm, but the local construction team has no professional asphalt mixing plant installation and commissioning experience, and lacks standardized construction specifications, which will easily lead to delayed landing of the equipment and lagging behind the progress of the project.
Solution: ZOOMLINE carries out on-site survey, technical docking and risk assessment in advance, and customizes a phased and efficient installation plan in combination with the customer’s schedule requirements, optimizes the construction process, and accurately matches the customer’s tight construction cycle, so as to avoid the risk of schedule delays from the source.
Project Difficulties: The construction site of Bangladesh project is narrow and the supporting facilities are not perfect, which can’t meet the conditions of standardized factory assembly, and the traditional installation process can’t be directly applied, which brings great obstacles to the assembly and commissioning of the asphalt plant.
Solution: Our field engineers flexibly adjusted the assembly sequence and construction process of the asphalt plant according to the field conditions, optimized the layout of the equipment site, ensured the construction safety and assembly precision under the restricted site conditions, and ensured that the installation work progressed in an orderly manner.
Project Difficulty: The customer’s site staff is not familiar with the structure of ZAP-S80 stationary asphalt mixing plant, debugging logic and standardized operation specifications, if there is no professional guidance, it is easy to make operational errors, leading to equipment failures, substandard production and other problems, affecting the long-term production and operation.
Solution: Engineers on-site technical guidance, combined with on-site production scenarios to carry out systematic hands-on training, hands-on teaching operation, commissioning, operation and maintenance skills, to help the customer team from zero to master the independent operation and equipment maintenance capabilities.
Pre-project (November 2019): Two senior engineers arrived at the Bangladesh project site to complete site survey, technical docking, construction risk investigation and exclusive installation program confirmation, and make good preparations for construction.
Mid-project (one-month intensive construction): fully complete the asphalt plant’s main assembly, mechanical calibration, circuit system debugging, drying and mixing system testing, and after a number of no-load and load test runs, check the hidden problems of the asphalt mixing plant equipment one by one to ensure that the parameters of the equipment are up to standard.
Late stage of the project: complete a full set of asphalt plant operation, daily maintenance, troubleshooting systematic training, verify the stable operation of the equipment, and successfully realize the official mass production of asphalt finished materials.
After nearly a month of high-intensity, standardized construction operations, the project all equipment installation, commissioning, technical training work was successfully completed as scheduled, ZAP-S80 stationary asphalt mixing plant to achieve zero-fault stable operation, the smooth output of high-quality asphalt materials, not only to meet the customer’s current road project material supply needs, but also for the subsequent long-term production and operation has laid a solid foundation.
ZOOMLINE has established a globalized service system covering the whole chain of pre-sales customization, precise docking during sales, after-sales delivery and lifelong follow-up. All overseas asphalt mixing plant projects implement unified standardized operation norms and quality inspection standards, which completely solves the problem of service differences in cross-border projects and ensures that customers around the world can enjoy consistent high-quality services. From equipment factory inspection, on-site program customization, accurate commissioning to post technical training, each link has a strict quality control system to ensure that the project landing zero error.
The two engineers stationed in Bangladesh are the core technical backbone of the enterprise, with many years of overseas asphalt mixing plant project operation experience, and are proficient in the structural principles, performance parameters and international construction standards of ZAP series asphalt plant. The team has strong on-site emergency response and problem solving ability, and can quickly overcome all kinds of on-site technical problems, and efficiently complete the installation and commissioning of the asphalt plant without delaying the customer’s schedule, and their professionalism and practical ability have been highly recognized by the customer.
Different from the industry’s single installation guidance services, ZOOMLINE focuses on the long-term development of customer value, combined with the customer’s project size, staffing and local construction scenarios, to provide customized scenario-based training services. The training content covers the asphalt plant start/stop specification, intelligent adjustment of parameters, daily maintenance skills, replacement of wearing parts, common fault diagnosis and energy-saving operation and other core contents. Through on-site demonstration, hands-on teaching, Q&A counseling, etc., we help the customer team fully grasp the independent operation and maintenance capabilities, and completely get rid of technical dependence.
Adhering to the customer-first service principle throughout the project, our engineers took the initiative to cooperate with the customer’s construction rhythm, flexibly adjusted the construction plan according to the on-site working conditions, overcame the multiple problems of the site, construction period, technology, etc., and completed the project delivery beyond expectations within the compact construction cycle. ZOOMLINE as a professional asphalt mixing plant manufacturer has fully demonstrated its responsibility, efficient execution and professional service level.
ZAP-S80 stationary asphalt mixing plant is ZOOMLINE’s main medium-sized engineering equipment, suitable for municipal roads, township roads, infrastructure and other types of asphalt mixture production scenarios. Equipped with mature industrial mixing technology, high-precision aggregate batching system, constant-temperature drying system and intelligent central control system, the plant has the advantages of accurate batching, even mixing, stable operation, low energy consumption, low pollution, etc., which is fully in line with the international asphalt production quality standards. At the same time, the compact structure of the equipment, environmental adaptability, can be perfectly adapted to the complex climate and construction site conditions in Bangladesh and other South Asian regions.
After professional installation and precise debugging, the ZAP-S80 asphalt mixing plant has realized stable operation with zero faults on site, completely avoiding the common problems of vibration, leakage, uneven heating and imbalance of dosage in the industry. After the mass production of the equipment, the output of asphalt finished material ratio standards, mixing uniformity, quality and stability, fully meet the standards of engineering construction materials, equipment production capacity has reached the factory rated standards, can continue to provide customers with adequate road projects, high-quality materials to protect the production efficiency is far more than the customer’s expectations.
Stable and reliable, guaranteeing continuous production: the overall mechanical structure of the asphalt plant is robust and durable, which can be adapted to long-term high-intensity continuous operation, effectively avoiding equipment failure and downtime losses, and guaranteeing uninterrupted progress of project construction.
High efficiency and energy saving, reduce operating costs: accurate batching and intelligent mixing system greatly reduces the waste of raw materials and energy loss, effectively reducing the customer’s production and operating costs, and enhance the overall economic benefits of the project.
Strong adaptability and long service life: the asphalt plant has good corrosion resistance and environmental tolerance, can be adapted to the local climate and site conditions in Bangladesh, long-term stable operation, and provide continuous equipment support for a number of subsequent infrastructure projects of the customer, creating long-term economic value.
This module supports supplementing the official core parameters of ZAP-S80 asphalt mixing plant, including rated production capacity, mixing cycle, batching accuracy, heating temperature range, total installed power, finished material storage capacity and other key data, which visually shows the equipment’s hard core product strength.
In November-December 2019, the ZAP-S80 stationary asphalt mixing plant project in Bangladesh was successfully landed, and the whole set of equipment successfully completed the installation, commissioning, and test run, successfully realizing the commercial mass production, and reaching the project delivery target in full, which has become an important benchmark case for ZOOMLINE in the South Asian market.
After the project landed, the customer highly praised the production stability and material quality of ZAP-S80 stationary asphalt mixing plant as well as ZOOMLINE’s globalization service capability. The customer clearly indicated that this set of asphalt plant with stable operation, low failure rate and high production efficiency is a high-quality choice of equipment for road infrastructure projects, and at the same time, highly recognized the reliability, professionalism and responsibility of ZOOMLINE brand, and was very satisfied with the on-site technical services of our engineers and the results of the systematic training.
After stabilizing the mass production of the asphalt plant, it has effectively solved the customer’s material supply problems, accurately ensured the completion of the local road infrastructure projects on schedule, and significantly improved the customer’s overall construction and operation efficiency. At the same time, the perfect operation and maintenance training allows the customer team to have independent equipment management capabilities, effectively reducing the risk of equipment failure and operation and maintenance costs, helping the customer to realize efficient, low-cost, sustainable project operations.
The ZAP-S80 asphalt mixing plant has provided stable and reliable equipment and technical support for the customer’s subsequent road infrastructure construction projects, helping the customer to continue to plough into the Bangladeshi infrastructure market, expanding more project resources and realizing long-term stable development.
The ZAP-S80 stationary asphalt mixing plant project in Bangladesh is one of the landmark successful cases of ZOOMLINE’s overseas market layout, which fully verifies the stability and adaptability of ZAP series stationary asphalt mixing plant in the complex working conditions and climatic environment in South Asia, and proves that the asphalt plant is fully compatible with the production needs of small and medium-sized road infrastructure projects in Southeast Asia and South Asia.
At the same time, this project demonstrates ZOOMLINE’s comprehensive strength in product development and production, overseas project landing, cross-border technical services, customized solutions, etc. It breaks down the technical barriers of overseas construction and accumulates rich practical experience in the South Asian market, which lays a solid foundation for ZOOMLINE’s subsequent expansion of global overseas asphalt mixing plant turnkey projects and ploughing into the international infrastructure market, and further enhances ZOOMLINE’s reputation in the global asphalt mixing plant market. ZOOMLINE’s brand influence and market recognition in the field of global asphalt mixing plant.
As a professional asphalt mixing plant source manufacturer, ZOOMLINE can provide global customers with stationary asphalt mixing plant, mobile asphalt mixing plant and recycling asphalt plant and other customized solutions to meet the needs of municipal, highway, high speed, rural roads and other types of infrastructure production.
We provide one-stop full-process services from equipment customization, quality inspection, overseas transportation, on-site installation, precise commissioning, one-on-one technical training to lifelong after-sales operation and maintenance. Relying on mature overseas project landing experience, professional technical team and standardized service system, we are able to avoid construction risks for our global customers, ensure the efficient landing of the project, and enhance the operational income.
For more information about ZAP-S80 stationary asphalt mixing plant, quotation, overseas project cases, or customized asphalt mixing solutions, please feel free to contact us at ZOOMLINE, and we will provide you with professional, efficient, and all-around engineering equipment service support.
