Time: December 14, 2021
Location: Cambodia
Equipment : ZAP-S160 Asphalt Mixing Plant
Burner: Coal-oil dual use burner
Motor: 380V /50HZ
In 2021, local road infrastructure projects in Cambodia will usher in a construction upsurge, road reconstruction and new construction projects in the region will continue to be promoted, and the market demand for asphalt mixing equipment with high stability and high production capacity will rise sharply. The ZAP-S160 asphalt mixing plant project landed this time is the second set of asphalt mixing plant of the same model purchased from our company by local senior cooperative customers, which has a deep foundation of cooperation and trust.
Before this, the first set of ZAP-S160 asphalt mixing plant purchased by customers has been running stably in local projects without major failures. The stable production performance of the equipment and excellent product quality have made customers highly recognize our brand. In order to further expand asphalt concrete production capacity and match the material supply demand of local government infrastructure projects, the customer selected our equipment again and started the construction of the second set of ZAP-S160 asphalt plant.
At the landing stage of this project, it coincides with the strict epidemic control period, the strict cross-border travel control between China and Cambodia, and the double restriction of extremely tight customer project duration, so the traditional offline on-site installation mode cannot be implemented. With mature technical system and flexible service capability, our company adopts the innovative scheme of full-range remote installation guidance + online commissioning service to ensure the successful delivery of the project and assist the equipment to enter the production commissioning stage as scheduled.
At the initial stage of project start-up, customers are faced with multiple difficult construction difficulties. The four difficult problems of construction period, policy, technology and progress are superimposed on each other, which seriously restrict the landing progress of bitumen mixing plant, which is also a common problem of many overseas infrastructure equipment projects.
The supporting road infrastructure project of the customer is a designated project of the government, with clear completion and delivery nodes, and the construction period cannot be postponed. As the core production equipment, the asphalt batching plant installation, commissioning and commissioning schedule directly determine the overall project progress rhythm. Once the equipment installation lags behind, it will directly lead to road construction shutdown, resulting in delay in construction period and high economic losses. Customers urgently need to complete the equipment landing and production quickly.
During the epidemic in 2021, China and Cambodia implemented strict cross-border personnel movement control policies, and our company’s professional engineers were unable to leave the country to go to Cambodia to carry out installation guidance and technical debugging work. The asphalt mix plant installation lacked professional and technical personnel to check on the site, and the project once fell into a deadlock.
The customer’s site construction personnel have the basic engineering construction ability, but lack professional operation experience such as modular assembly, system wiring, whole machine debugging and calibration of ZAP-S160 asphalt batch plant. Non-standardized installation operation is easy to cause asphalt station failure, loose sealing, line errors and other problems, not only affecting the production accuracy of equipment, but also burying long-term operation safety hazards.
In the absence of standardized technical guidance and professional personnel stationed on the site, the site construction is operated entirely by experience, and the installation cycle of asphalt mixer plant is completely uncontrollable. The customer is unable to determine the commissioning time of equipment, and it is difficult to match the continuous supply demand of materials for infrastructure projects, and the overall project operation risk has been greatly increased.
In view of the complex construction difficulties and strict project schedule requirements on site, the customer clearly put forward high-standard and high-requirement project cooperation requirements from four dimensions: short-term construction landing, equipment quality control, production capacity guarantee and long-term stable operation, and defined the core implementation objectives for this batch asphalt mixing plant installation and commissioning work.
In order to match the urgent infrastructure construction rhythm, the customer requires to quickly complete the complete 160ton batch mix asphalt plant assembly, line wiring and equipment calibration of the complete batch mix plant within the established construction period, so as to minimize the construction cycle and eliminate the project shutdown and economic loss caused by equipment delay.
Customers attach great importance to the installation quality of asphalt batch mix plants and require standardized installation operations in strict compliance with official technical specifications throughout the process, effectively avoiding equipment failures, proportioning accuracy deviations and potential safety hazards caused by non-standard construction, and ensuring long-term stable and high-precision operation of equipment.
In order to continuously support the construction of local road infrastructure projects, the customer urgently needs to realize the smooth commissioning and commissioning of the second set of ZAP-S160 asphalt mixing plant, rapidly expand the asphalt mixture production capacity through new equipment, stably output up to standard materials, and ensure sufficient and continuous supply of materials for the project.
Based on the long-term capacity layout, customers hope to rely on high-quality equipment performance and perfect full-cycle after-sales technical services to achieve low-failure, high-efficiency and long-term operation of bitumen hot mix plant, providing a solid guarantee for subsequent capacity expansion, equipment operation and maintenance upgrading and continuous project cooperation.
The customer chose ZAP-S160 asphalt hot mix plant again, not by chance, but based on the accurate decision of equipment performance, adaptability, cost performance and scene adaptability. The configuration and core advantages of this hot mix plant perfectly match the local construction environment of Cambodia and the project requirements of customers, and accurately solve various construction pain points of customers.
| Parameter Items | Parameters Details |
| Model | ZAP-S160 asphalt mixing plant |
| Burner | Coal and oil dual-use type burner |
| Working motor | 380V/50HZ |
| Adaptation specification | Adapt to local industrial electricity standards in Cambodia, without additional modification of circuit equipment, and have strong landing adaptability |
Modular integrated design, adapt to emergency construction requirements: the hot mix asphalt plant adopts H-shaped steel structure and compact layout, novel structure, convenient assembly, convenient migration, greatly shorten the field installation cycle, accurately match the customer’s construction requirements, and perfectly solve the core pain point of tight construction period.
High-precision automatic control system to ensure production quality: equipped with microcomputer batching controller, high material weighing accuracy, uniform ratio, stable output of asphalt mixture in line with road engineering standards, to meet the stringent quality requirements of local infrastructure projects.
Efficient dust removal system, suitable for local operation and maintenance and environmental protection requirements: mechanical blowback bag dust removal process, low equipment failure rate, excellent dust removal effect, green environmental protection, long-term adaptation to Cambodia outdoor high temperature, dusty construction environment, reduce equipment operation and maintenance difficulty.
Brand-name core accessories reduce long-term operation risks: the core components of the hot asphalt mixing plant are selected from well-known brands at home and abroad, with stable performance, low failure rate and long service life, effectively reducing the cost of equipment maintenance and replacement in the later period, and protecting customers for long-term production.
The whole machine covers aggregate system, drying system, combustion system, hot material elevator, vibrating screen, hot material storage bin, weighing and mixing system, bitumen supply system, powder supply system, dust removal system, finished product bin and intelligent control system, realizing the automatic production of asphalt materials from raw material treatment, mixing ratio to finished product discharge, with stable production capacity and high automation degree.
In the face of multiple overlapping problems such as cross-border epidemic control, insufficient on-site technical personnel and tight project schedule, our company actively broke the limitations of traditional offline on-site services, and customized one-stop remote installation and online debugging guidance solutions in combination with actual project conditions and customer core demands. Through the establishment of all-weather online technical docking channels, the construction difficulties without resident technical support overseas will be accurately solved, so as to ensure that the project will not stop working and the progress will not lag behind.
After the project is started, our technical team and the customer site project team establish a deep linkage communication mechanism to sort out the construction difficulties and installation stuck points in the process of asphalt station assembly, line wiring and machine commissioning in real time. The customer site project manager records the construction problems in the whole process, synchronizes the equipment installation details and fault problems in the first time through high-definition real photos, on-site Short Video and other forms, and provides complete site basis for our accurate judgment and symptomatic measures.
For all kinds of construction and installation problems synchronized on site, our senior engineer team responds quickly and outputs one-to-one accurate solutions for customers in strict accordance with the official technical specifications of hot asphalt plants. At the same time, it shall be equipped with standardized installation construction drawings, step-by-step practical operation teaching videos and detailed text technical regulations to comprehensively guide the on-site construction personnel to complete the core operations such as equipment assembly, line wiring and complete machine calibration in a standardized manner, so as to thoroughly solve the problems of technical shortcomings on site.
In the process of remote service, we implement full-process, closed-loop progress and quality control, follow up the on-site construction progress every day, investigate construction hidden dangers in real time, and correct irregular operation behaviors in time. Strictly control each installation process, ensure that all construction processes and equipment assembly accuracy fully comply with official technical standards, and avoid installation errors, line failures and equipment operation hazards from the source. A complete set of all-weather and high-precision remote service system completely replaces the traditional offline on-site service and efficiently ensures the steady and orderly progress of the project.
Relying on accurate product adaptability and mature remote technical service scheme, this Cambodia ZAP-S160 asphalt mixing plant project has been successfully implemented, all customer pain points and demands have been solved, and the project achievements far exceed customer expectations.
Schedule breakthrough: The project only took one month to efficiently complete all construction work such as assembly, line wiring and system calibration of ZAP-S160 complete asphalt mixer machine, successfully breaking the shackles of tight construction period, fully matching the customer’s project schedule and avoiding various losses caused by delay in construction period.
Equipment quality: The standardized remote technical guidance completely avoids manual installation errors, the equipment has no installation faults and operation hidden dangers, and the installation accuracy and construction quality of the whole asphalt plant machine are completely up to standard, laying a solid foundation for subsequent stable production.
Project value: The smooth landing of asphalt mixing machine greatly expanded the asphalt mixture production capacity of customers, effectively filled the material supply gap of local road infrastructure projects, and provided strong equipment support for the steady progress of local infrastructure construction in Cambodia.
At present, the second set of ZAP-S160 asphalt plant equipment purchased by customers has successfully entered the formal production commissioning stage, with stable equipment operation, accurate proportioning and stable production capacity, which can be quickly put into normal production.
The successful landing of the second set of ZAP-S160 bitumen plant project once again confirmed the excellent quality and professional service ability of our asphalt plant, and gained high recognition and praise from customers.
The customer fully affirmed the production efficiency, operation stability and durability of ZAP-S160 asphalt mixing plant. Compared with similar equipment in the industry, this equipment is more suitable for local construction scenarios in Cambodia, with convenient operation and maintenance and stable production capacity, fully meeting the long-term engineering production requirements. At the same time, customers highly praised our flexible service mode and professional technical ability, efficient remote answer, accurate technical guidance and all-weather service response during the special period of epidemic situation, successfully solved the project deadlock and enabled the equipment to be put into operation smoothly without offline on-site service.
The two successful project cooperation have built a solid two-way trust bridge and deepened the long-term strategic cooperation relationship between the two parties, which not only laid the foundation for the customer’s subsequent asphalt plant renewal and capacity expansion cooperation, but also further enhanced the reputation and influence of our brand in Cambodia and Southeast Asia infrastructure equipment market, and accumulated mature technical service experience for the implementation of regional overseas projects.
This remote installation and commissioning project of ZAP-S160 asphalt mixing plant in Cambodia is a classic case of our company breaking through the geographical limitation of epidemic situation and innovating overseas equipment service mode. Under the multiple difficulties of tight construction period, cross-border control and limited on-site technology, our company successfully completed the landing and commissioning of the second set of equipment by virtue of highly adaptable asphalt mixing equipment, mature remote technical service system and perfect full-cycle project management and control capability, helping customers solve various construction problems efficiently and achieving the dual goals of capacity upgrading and on-schedule production.
As a professional asphalt mixing plant manufacturer, our company can not only customize asphalt mixing equipment with high adaptability and high stability for high temperature, dusty and complex construction environment in Southeast Asia, but also provide one-stop services such as global remote technical guidance and full life cycle after-sales operation and maintenance, so as to comprehensively solve the pain points of overseas customers ‘equipment installation, debugging, operation and maintenance, tight construction period and other projects.
If you are facing project problems such as tight construction schedules for asphalt mixing plants, limited cross-border services, insufficient on-site installation technology, or have equipment procurement and capacity expansion needs, please feel free to consult ZOOMLINE Machinery to obtain exclusive customized equipment solutions and professional one-stop technical services.
