In June 2024, we exported ZAP-M60E super mobile batch mix asphalt plant to Bayan-Ulgii province of Mongolia and completed all the on-site installation and commissioning work, and officially put into operation. With a rated capacity of 60TPH, the asphalt plant is a mobile asphalt mixing plant tailor-made for small and medium-sized, multi-site dispersed road projects, which effectively solves the core pain points of frequent equipment transfers and difficult on-site deployments in the local engineering construction in Mongolia. During the project, we sent a team of professional engineers to provide full installation, commissioning and technical guidance services, the equipment has been put into production after stable operation, produced asphalt mixture quality is excellent, fully meet the local construction standards of high-grade highway construction, for Mongolia’s infrastructure construction to provide a reliable equipment support and technical support.
Bayan-Ulgii Province of Mongolia is a key infrastructure construction area, and the road projects in the region are characterized by scattered construction sites, compact construction period and frequent equipment transfer. Local highway construction projects have strict requirements on the stability of asphalt mixture production and quality of finished products, which need to be adapted to the construction standards of high-grade highways. The core construction goal of the customer is very clear: to purchase a set of mobile asphalt mixing plant with strong mobility, convenient installation, intelligent operation and stable operation, to simplify the construction process and reduce the cost of equipment operation and maintenance while adapting to the scattered construction scenarios in multiple locations, and to efficiently promote the local road infrastructure projects.
Before purchasing the ZOOMLINE ZAP-M60E super mobile bacth mix asphalt plant, the customer has long been plagued by many drawbacks of the traditional asphalt mixing plant, which seriously restricts the construction progress and quality of the project, and the core problems are mainly divided into four points:
– Traditional asphalt mixing plant is difficult to transfer: stationary asphalt mixing plant is bulky, complex structure, cumbersome dismantling and transportation process, which can not be adapted to Mongolia’s local construction scenarios of multiple locations and frequent transfers, and significantly increase the construction cost.
– Long installation cycle slows down the construction period: the complex and time-consuming on-site assembly process of conventional asphalt mixing plants cannot match the tight local construction schedule, which is very likely to cause project delays.
– Unstable production quality: traditional semi-automatic asphalt mixing plant is highly dependent on manual operation experience, batching and mixing precision is difficult to control, and is prone to uneven asphalt mixture ratio and quality fluctuations, which cannot meet the construction standards of high-grade highways.
– Lack of local professional technical support: The local construction team in Mongolia lacks professional experience in installation, commissioning, operation and maintenance of asphalt mixing plants, and it is difficult to complete the deployment and normalized operation and maintenance of the asphalt mixing plants on its own after it enters the site, so it is in urgent need of perfect on-site technical support.
After a comprehensive comparison and research of multiple brands and models of asphalt mixing plants, the customer finally finalized our ZAP-M60E super mobile batch asphalt mixing plant. With the modular design of semi-trailer mobile plant, 60TPH stable production capacity and fully automatic intelligent control system, this mobile asphalt plant is perfectly suited to the construction needs of local small and medium-sized decentralized projects. Meanwhile, the mature overseas project experience, one-stop on-site installation and commissioning and technical training services completely solve the customer’s shortcomings of no professional technical support, and match the customer’s core demand of flexible construction, rapid commissioning, and stable production in an all-round way.
The ZAP-M60E super mobile batch asphalt mixing plant landed in this Mongolia project is accurately adapted to the needs of the local infrastructure projects in terms of parameters, and the core configuration is as follows:
– Equipment Model: ZAP-M60E Super Mobile Batch Asphalt Mixing Plant
– Rated production capacity: 60 tons per hour
– Equipment Type: Semi-trailer integrated mobile batch type mixing structure
– Control System: Industrial computerized full-automatic intelligent control system
– Production standard: can meet the high grade highway asphalt mixture production requirements
– Structural features: integrated modular design, supporting rapid transportation, disassembly and assembly
ZAP-M60E super mobile batch asphalt mixing plant adopts the exclusive semi-trailer modularized integrated structure, and all core components of the plant are pre-integrated design, which can be directly hauled and transferred without large-scale disassembly. It completely subverts the traditional stationary asphalt mixing plant’s cumbersome, time-consuming and labor-intensive transit, perfectly fits the Mongolian road project’s multi-site scattered, frequently shifted construction scenarios, greatly shortens the equipment transfer cycle, greatly reduces the cost of equipment transportation, disassembly and manual transit, and saves a lot of project expenses for the customer.
Different from the complex installation process of traditional asphalt plant which takes weeks, ZAP-M60E super mobile batch asphalt mixing plant relies on the standardized modular structure design, which greatly simplifies the on-site assembly process and eliminates the complex pipeline debugging and structural splicing process. After the equipment arrives at the site, it can quickly complete the assembly and debugging, effectively solving the pressure of customers’ tight schedule and fast-paced construction, and realizing quick entry, quick installation and quick commissioning, maximizing the efficiency of project construction.
ZAP-M60E Super Mobile Batch Asphalt Mixing Plant is equipped with an industrial computer full-automatic control system, which can realize intelligent and precise control of the whole process of aggregate batching, heating, mixing and discharging, and completely avoid the error of manual operation. With precise proportioning and stable operation, the output asphalt mixture is uniform in texture and stable in performance, which is in full compliance with the construction standards of Mongolia’s high-grade highways. At the same time, the intelligent operation mode greatly reduces the threshold of asphalt plant operation, and novices can get started after simple training, which perfectly solves the problem of weak skills of local operators.
The moderate capacity of 60TPH is tailor-made for the local small and medium-sized infrastructure projects in Mongolia, which will not lead to the overcapacity of large mobile asphalt plant and waste of resources, and also eliminate the problem of small asphalt mixing plant’s undercapacity and inability to keep up with the construction progress. Accurately match the local project scale, realize the optimal balance between construction efficiency and project cost, and create higher economic benefits for customers.
In addition to product advantages, one-stop landing service is the core highlight of the successful delivery of the Mongolia project. Follow up the progress of the project, from pre-preparation, on-site installation, accurate commissioning to technical training, to provide one-on-one one-stop engineering services, to ensure that the ZAP-M60E super mobile batch mix asphalt plant smoothly put into operation, stable operation.
Before the shipment of ZAP-M60E super mobile batch asphalt plant, our professional engineering team dock with the customer in advance, complete remote site survey, site layout planning, and provide the customer with exclusive site rectification program according to the conditions of the local construction site in Mongolia. The whole process guides the local construction team to complete the site leveling, basic layout, supporting facilities, and other preparatory work, avoiding installation hazards in advance, and building a solid foundation for the smooth entry and rapid installation of the mobile asphalt plant.
After the ZAP-M60E super mobile batch asphalt mixing plant arrived at the construction site in Bayan-Ulgii, senior engineers came to the project site to provide one-on-one technical support. From equipment positioning, modular assembly, line docking, to mechanical debugging, system commissioning, fault detection, each process is in strict accordance with industry standards and equipment specifications, and the construction details are controlled at all levels to ensure standardized equipment installation and precise commissioning, and to ensure that the overall performance of the equipment is stable and up to standard.
During the installation and commissioning period, the engineers carry out targeted hands-on training in combination with the operating habits of local personnel and equipment use scenarios. Detailed explanation of the fully automatic system operation process, equipment daily maintenance specifications, common faults and solutions, hand-in-hand guidance on-site personnel hands-on practice, to help the local team quickly master the independent operation of the ZAP-M60E super mobil e batch mix asphalt plant, daily operation and maintenance and simple troubleshooting capabilities, to completely solve the customer’s technical concerns about the use of the equipment in the later stage.
Under the cooperation between our engineering team and the customer’s construction team, this ZAP-M60E super mobile batch asphalt mixing plant successfully completed all the installation, debugging and trial operation work in June 2024, and formally put into stable production, supplying high-quality asphalt mixture for the road infrastructure projects in Bayan-Ulgii region of Mongolia, and helping to steadily promote the local infrastructure construction.
Since its commissioning in June 2024, the ZAP-M60E super mobile batch asphalt mixing plant has always maintained a stable and continuous production state of 60TPH, with a very low equipment failure rate. The asphalt mixture produced by the plant has precise proportion, uniform texture and stable performance, which fully meets the construction requirements of local high-grade highways without any quality problems throughout the whole process, and guarantees the quality of the project with stable production performance.
– Shorten the construction cycle and guarantee project performance: the mobile asphalt plant is quick to enter the site and has a high speed of commissioning, which effectively compresses the overall construction period, greatly improves the progress of road construction, and helps the project to be delivered efficiently, on schedule and in good quality.
– Reducing costs and increasing efficiency, optimizing construction costs: relying on the advantages of flexible transfer of ZAP-M60E super mobile batch mix asphalt plant, rapid installation, low loss of operation and maintenance, it effectively reduces the expenses of equipment disassembly, long-distance transfer, manual operation and maintenance, and significantly reduces the overall project construction costs.
– Stable material quality, eliminate rework loss: fully automatic accurate batching and stable mixing effect, to ensure that the quality of asphalt mixture is uniform and up to standard, greatly improving the road pavement qualification rate, and effectively avoid rework and repair costs due to material quality problems.
– All-round technical support to solve the operation and maintenance problems: the whole process of on-site technical services from pre-installation and commissioning to post operation training, to make up for the technical shortcomings of the local construction team, completely eliminating the use of equipment, operation and maintenance and troubleshooting worries.
The successful landing and stable operation of ZAP-M60E super mobile batch asphalt mixing plant in Mongolia fully verifies the excellent adaptability of mobile batch type asphalt mixing plant in complex construction scenarios and changing climate environment in Central Asia. This project has become our benchmark case in Mongolia market, effectively enhancing the local influence of the brand, and laying a solid foundation for the subsequent plowing into the infrastructure market of Mongolia and Central Asia region and serving more overseas engineering customers.
Mongolian customers highly recognized and praised the landing effect and equipment experience of this project. The customer said that ZAP-M60E super mobile batch mix asphalt mixing plant has strong mobility, convenient transfer, fast installation and easy operation, which is perfectly suited to the local multi-site and decentralized construction mode, and completely solved the problems of low construction efficiency, difficult transfer and unstable quality of the traditional asphalt plant in the past. At the same time, our engineers professional, meticulous, comprehensive on-site technical guidance and training services, for the smooth landing of the project to provide a solid guarantee. Whether it is the quality of equipment, operational performance, or one-stop overseas engineering service system, all have a high degree of reliability, worthy of long-term cooperation.
– Hard core product strength: modular mobile design, energy efficient, stable operation, fully automatic intelligent control system for precise control of materials, the quality of finished products to meet the standards of various high-end engineering standards;
– Full life cycle service system: provide pre-sales program customization, manufacturing, cross-border transportation, on-site installation and commissioning, after-sales operation and maintenance training one-stop full-service;
– Mature Overseas Project Experience: We have been deeply cultivating overseas infrastructure market for many years, adapting to the construction standards, climate environment and construction scenarios in different countries and regions, and have rich experience in project landing;
– Super cost-effective: scientific and reasonable equipment configuration, low operation and maintenance costs, low failure rate, can continue to create stable economic benefits for customers.
The successful landing and stable operation of ZAP-M60E super mobile batch type asphalt mixing plant project in Mongolia in 2024 fully demonstrates ZOOMLINE’s strong R&D and manufacturing strength and professional overseas engineering service capability. Over the years, we have always focused on the real construction pain points of global road infrastructure customers, and provided customers at home and abroad with efficient, energy-saving and highly adaptable asphalt mixing solutions through scenario-based customized equipment, standardized construction services, and full-cycle technical support. In the future, we will continue to plough into the overseas infrastructure market, continuously optimize product performance and service system, and help more overseas customers to efficiently complete the construction and create greater project value.
If you are looking for a super mobile batch asphalt mixing plant that is suitable for small and medium-sized road projects, flexible in transit, fast in installation and stable in operation, ZAP-M60E Super Mobile Batch Asphalt Mixing Plant will be your ideal choice. We can provide personalized equipment customization plan, global logistics and distribution, overseas on-site installation and commissioning, one-on-one technical training and other one-stop services. For more information about the detailed parameters of the equipment, more overseas real-life project cases and exclusive customized quotation, please feel free to contact us!
