At present, Kyrgyzstan is pushing forward the infrastructure upgrading construction, as the core city in the west of the country, Jalal-abad is an important railroad and highway transportation hub, and the demand for road network renovation and expansion continues to rise. Relying on the regional economic growth and Sino-Kyrgyzstan cross-border transportation cooperation dividends, local infrastructure projects are blossoming everywhere, and the demand for standardized, high-quality asphalt production capacity continues to rise. This article focuses on our overseas benchmark project – the second set of ZAP-S60 stationary asphalt mixing plant, which has completed all the installation and commissioning work in May 2024 in Jalal-abad, Kyrgyzstan, and formally put into operation. This second landing cooperation fully proves the stable operation performance of ZAP-S60 series stationary asphalt mixing plant and its high recognition in Kyrgyzstan and even Central Asia road infrastructure market.
In the depth of infrastructure cooperation between Kyrgyzstan and China, driven by the steady development of the regional economy, Kyrgyzstan fully launched the renovation of urban roads, trunk highway widening and other key projects, large-scale road construction projects, so that the local high-quality standardized asphalt production capacity is in serious shortage. The traditional old asphalt mixing plant used by the local construction team in the past is generally characterized by low production efficiency, unstable operating conditions, and substandard quality of the finished asphalt mixture, which is unable to meet the high-standard construction requirements of the new generation of road projects. In order to ensure the steady progress of long-term and large-scale infrastructure construction, the customer is in urgent need of a stationary asphalt mixing plant with stable operation, fully automated intelligence, excellent cost performance and perfect after-sales system. This cooperation is the second ZAP-S60 stationary asphalt mixing plant project in Kyrgyzstan, and this cooperation has fully verified that this model is perfectly adapted to the local climate environment, site conditions and road construction standards, and has strong localization adaptability.
This ZAP-S60 stationary asphalt mixing plant project was formally launched in April 2023, and in May 2023, the delivery of the equipment and the preliminary site preparation work were completed. After a long period of standardized site construction, refined equipment commissioning and systematic operator training, the whole set of equipment successfully completed the whole process of installation, commissioning and trial operation in mid-May 2024, and was formally put into production and operation. Throughout the project, we provide one-stop services for the whole life cycle, including pre-sales customized plan design, high-precision factory manufacturing, cross-border international logistics and transportation, on-site personal guidance for installation, precise equipment debugging and practical training for local operators. The professional overseas engineering team successfully overcame a number of construction challenges, such as cross-border transportation problems and site layout adaptation, and strictly controlled each construction process to achieve zero construction error and zero delivery delay, successfully completing the stable delivery and commissioning of the second set of ZAP-S60 stationary asphalt mixing plant in Kyrgyzstan.
Live video is the best way to visualize the real state of the project, equipment installation process and on-site commissioning effect, presenting the whole process of construction and operation of the ZAP-S60 stationary asphalt mixing plant in Jalal-abad, Kyrgyzstan in an all-round way.
Through the project video below, you can witness the whole process of the second ZAP-S60 stationary asphalt mixing plant from on-site assembly, precise system debugging to stable commissioning and operation. The video clearly shows the complete structure of the equipment, the real construction site conditions, and the stable production capacity and excellent operation of the 60T/H stationary asphalt mixing plant model under the complex construction environment in Central Asia, so as to visualize the excellent quality of the equipment and its suitability for construction.
ZAP-S60 stationary asphalt mixing plant is a mature medium-sized pavement engineering equipment adapted to the infrastructure projects in Central Asia, optimized for local construction scenarios, with clear and practical core configurations and technical parameters, which can fully match the needs of small and medium-sized road construction, as follows:
Rated production capacity: 60 tons/hour, which can stably meet the continuous mixing production demand of small and medium-sized highway and urban road projects, and is suitable for normalized large-scale construction scenarios.
Complete system configuration: equipped with four-bin cold material supply system, drying drum, coal-fired burner, cyclone + water curtain double dust removal system, integrated mixing building, pneumatic control system and electrically heated asphalt supply system, complete configuration and functions.
Core electrical parts: adopting Siemens imported electrical components, greatly improving the stability and sensitivity of the whole set of control system and reducing the probability of equipment failure.
Intelligent control system: Equipped with automatic computer control system, it can realize automatic raw material proportioning, precise mixing, real-time monitoring of operation data, and the whole process of intelligent control, saving time and high efficiency.
In view of the complex and changing construction environment, unstable power supply conditions and strict environmental requirements in Kyrgyzstan and Central Asia, ZAP-S60 stationary asphalt mixing plant has outstanding competitive advantages in terms of stability, environmental protection, intelligence and economy, which is perfectly adapted to the local infrastructure scenarios:
–Stable operation under working conditions and strong adaptability: relying on Siemens imported electrical parts and mature integrated control system, the equipment can be perfectly adapted to the problems of unstable local power supply and complex outdoor construction environment, which effectively reduces the equipment failure rate, minimizes downtime loss and ensures continuous construction.
–Dual dust removal design, green and environmentally friendly construction: adopting cyclone dust removal + water curtain dust removal combined dust removal system, highly efficient treatment of construction dust, strict control of dust pollution, fully in line with the environmental protection standards of Kyrgyzstan’s infrastructure projects, green and compliant.
–Fully-automatic intelligent control, cost reduction and efficiency increase: precise automatic batching and mixing system can ensure the asphalt mixture ratio is uniform and the quality is stable, and at the same time, simplify the operation process and reduce the threshold of manual operation, which greatly saves the labor cost of local construction.
–Durable and low-consumption, low operation and maintenance cost: Adopting precise industrial manufacturing technology and wear-resistant structure design, the equipment can be operated continuously for a long period of time with high intensity, wear-resistant and anti-manufacturing, with lower wear and tear, which effectively reduces the cost of operation, maintenance and replacement of spare parts in the later period.
–Localized combat verification, excellent reputation: with two sets of Kyrgyzstan successfully put into production of the actual project, fully verified equipment suitable for local altitude, climate and road construction standards, localized operation experience is mature, market recognition is high.
Since May 2024, the second set of ZAP-S60 stationary asphalt mixing plant in Jalal-abad has always maintained a stable production capacity of 60 tons/hour, with even material quality and standard performance, fully meeting the customer’s daily road construction regular production needs. As the second set of the same type of equipment successfully operated in Kyrgyzstan, this project further consolidates the brand’s influence and credibility in the Central Asian pavement engineering equipment market. The continuous and stable output of high-quality asphalt mixture, the equipment for the local government road network upgrading, transportation infrastructure improvement provides a solid equipment support, and continue to help the regional infrastructure quality upgrading and creating long-term sustainable value for Kyrgyzstan’s economic development and transportation connectivity construction.
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The re-cooperation and recognition of Kyrgyzstan customers not only comes from the excellent product performance of ZAP-S60 stationary asphalt mixing plant, but also thanks to our company’s perfect service system in the whole life cycle. For overseas customers, we can provide one-to-one customized equipment solutions, standardized on-site installation guidance, systematic operator technical training and long-term stable after-sales maintenance services. Mature and rich experience in overseas projects, stable and reliable product quality, and rapid response to the globalization of the service system, is our asphalt mixing plant continued to win the infrastructure projects in Central Asia, to win the long-term trust of customers the core of the key.
The second successful landing and stable production of ZAP-S60 stationary asphalt mixing plant in Kyrgyzstan fully demonstrates the excellent performance, stable quality and global adaptability of our pavement engineering equipment. In the future, we will continue to focus on the research and development of asphalt mixing plant and fine manufacturing, and continue to optimize our products and service solutions, so as to help the road infrastructure construction projects in Central Asia and around the world.
If you are looking for a stable and efficient stationary asphalt mixing plant with high cost-effectiveness and perfect after-sales service for road infrastructure projects, you can contact our professional team at any time to get the exclusive customized equipment solutions and factory-direct quotes.
