This overseas cooperation project will be implemented from 2019 to 2020. The partner is a local professional asphalt engineering construction enterprise in Russia. The core landing asphalt batching plant burner is ZOOMLINE MFR-NQ series coal & oil dual-use burner. At the end of 2019, customers formally issued customized purchase orders to our company based on on-site production upgrade needs to purchase special dual-fuel asphalt plant burner suitable for complex working conditions of Russian asphalt mixing plants. As a professional asphalt station and supporting burner manufacturer, our company strictly abides by overseas industrial asphalt batching plant burner production standards, and completes asphalt batching plant burner production, complete machine quality inspection and compliance delivery. The asphalt batching plant burner successfully arrived at the Russian construction site and was successfully put into operation. It fully adapted to the core production processes of drying and heating of asphalt mixing plant asphalt batching plant burner, providing reliable core asphalt batching plant burner support for the continuous, stable and efficient operation of customer production lines.
The asphalt construction conditions in Russian alpine region are special, and the fuel supply system and site construction conditions are quite different from those in conventional regions. The customer’s original traditional asphalt plant burner has poor adaptability, high energy consumption and insufficient intelligence, which has restricted the efficient operation of the production line for a long time and accumulated a number of production pain points, as follows:
The unstable supply of heavy oil resources in remote construction areas of Russia often causes oil supply interruption, and the price fluctuation of fuel oil market is large, which cannot guarantee the continuous operation of asphalt production line, which easily leads to the stagnation of construction period and delay of construction progress.
The customer’s original asphalt plant burner only supports a single heavy oil combustion mode, which cannot adapt to pulverized coal fuel with higher cost performance and more stable supply. Long-term dependence on high-priced heavy oil production makes the fuel energy consumption cost of enterprises remain high, and the overall operating cost is difficult to control.
Traditional asphalt plant burner has low intelligence degree, combustion parameter adjustment, fuel adaptation and asphalt batching plant burner operation and maintenance all rely on manual operation, which not only occupies a large amount of labor cost, but also easily causes unstable combustion due to artificial operation deviation, which affects the quality of finished asphalt.
The conventional dual-purpose burner in the market has a bloated structure, a large occupied area, and an old structural design, which cannot adapt to the compact asphalt batching plant burner layout of the existing asphalt mixing plant of the customer. If it is forcibly installed, large-scale transformation of the site asphalt batching plant burner is required, and the transformation cost is high and the construction period is long.
Traditional asphalt plant burner combustion chamber structure design is backward, fuel combustion is insufficient, heat utilization is low, not only cause a lot of energy resources waste, but also difficult to meet the Russian local industrial production energy conservation and environmental protection requirements.
The original asphalt plant burner has a single working condition, which can only meet the basic asphalt mixing operation, and cannot meet the production requirements of drying rotary kiln, industrial hot blast stove and other supporting asphalt batching plant burner, and cannot support the diversified and integrated production layout of customers.
In combination with Russia’s local cold climate, fuel supply characteristics and long-term production upgrading plan of the enterprise, the customer put forward precise and concrete procurement requirements for the iterative upgrading of asphalt plant burner, all of which are targeted to match the core pain points on site, aiming to completely solve the production shortcomings and realize the core objectives of cost reduction, efficiency improvement and stable production.
In order to completely solve the pain points of various operation of the production line, the Russian customer conducted an all-round comparative investigation on the product performance, technical strength, landing cases and after-sales system of several burner brands at home and abroad, and finally chose to cooperate with ZOOMLINE to purchase MFR-NQ series coal & oil dual-use burners. Customer core selection is based on the following:
Our company has been deeply cultivating asphalt plant supporting asphalt plant burner research and development, production field for many years, focusing on adapting to various outdoor complex, cold, high load construction conditions, accumulated mature asphalt batching plant burner iteration experience and landing technology system, product pertinence, professionalism far more than general asphalt plant burner.
Compared with similar products in the industry, our coal & oil dual-use burner is equipped with the self-developed dual-fuel automatic switching core technology, which can realize the free switching between pulverized coal and heavy oil without asphalt batching plant burner modification and shutdown debugging. The intelligence and practicality are at the leading level in the industry.
MFR-NQ series coal & oil dual-use burner has achieved full serial mass production, complete gradient of power and fuel consumption parameters, which can accurately match large, medium and small asphalt production lines with different tonnage and different production capacity to meet customer personalized selection requirements.
ZOOMLINE asphalt plant burner has been widely used in various complex engineering projects at home and abroad. After multi-region, multi-climate and multi-fuel test verification, the stability, durability and adaptability of the asphalt batching plant burner have been fully proved by the market.
With mature cross-border delivery, on-site installation, asphalt batching plant burner commissioning, operation training and lifelong after-sales guarantee system, it can solve the core pain points of overseas customers ‘procurement difficulties, installation difficulties and after-sales difficulties in one stop, and escort the whole process of overseas project landing.
ZOOMLINE MFR-NQ series coal & oil dual-use burner eliminates redundant design, all technical optimization is built around the pain points of Russian customers ‘on-site production, realizing precise alignment between technical advantages and customer needs, and solving production problems from the root cause.
The asphalt batching plant burner supports independent combustion and intelligent switching of pulverized coal and heavy oil, equipped with high-precision intelligent control system, which can automatically switch fuel mode according to on-site fuel supply status and production demand. There is no need to stop the whole process, no need to manually modify the asphalt batching plant burner, truly realize the multi-purpose of one machine, and completely eliminate the shutdown problem caused by fuel shortage.
Equipped with a new generation of PLC fully automatic intelligent control system, it can realize automatic adjustment of combustion parameters, intelligent fuel proportioning, real-time monitoring of asphalt batching plant burner operation, automatic fault warning and other functions. It does not require special personnel to be on duty throughout the process, greatly reducing on-site manual operation pressure and labor costs, and avoiding manual operation. error.
The asphalt batching plant burner adopts lightweight compact structure design, and the overall size is basically the same as that of traditional single-fuel burner, completely solving the disadvantages of large volume, complicated installation and large occupation of traditional dual-purpose burner, perfectly adapting to the compact layout of existing asphalt station of customers, and can be put into operation quickly without site modification.
The company adopts a new generation of professional coal-fired combustion technology to optimize the internal air duct and combustion chamber structure, so that the fuel can be fully, evenly and efficiently burned, greatly improving the heat utilization rate, effectively reducing the unit production energy consumption, and helping customers achieve energy-saving, cost-reducing, compliant and environmentally friendly production.
A wide range of product adaptation scenarios, can be stably applied to asphalt mixing plant, drying rotary kiln, industrial hot blast stove and other industrial production scenarios, one asphalt batching plant burner can meet the needs of multiple production lines, multiple working conditions, effectively improve the asphalt batching plant burner cost performance and comprehensive utilization rate.
ZOOMLINE MFR-NQ series coal & oil dual-use burner realizes full model serialization coverage, complete parameter gradient and wide power adaptation, which can be fully adapted to small engineering, medium-sized production line and large-scale industrial asphalt production project, providing accurate data support for customers ‘precise selection and working condition adaptation. Specific technical parameters are as follows:
| Model | Output power (kw) | Coal consumption (kg/h) | Fuel consumption (kg/h) |
| MFR-S300NQ | 960-1920 | 150-300 | 86-172 |
| MFR-S500NQ | 2370-3581 | 370-560 | 90-350 |
| MFR-S1000NQ | 4604-7170 | 720-1120 | 100-680 |
| MFR-S1500NQ | 7170-10750 | 1120-1680 | 126-1060 |
| MFR-S2000NQ | 9530-14326 | 1490-2240 | 185-1300 |
| MFR-S2500NQ | 11830-17907 | 1850-2800 | 200-1610 |
| MFR-S3000NQ | 14330-21490 | 2240-3360 | 280-2050 |
| MFR-S4000NQ | 19058-28700 | 2980-4480 | 350-2450 |
| MFR-S5000NQ | 23900-35600 | 3730-5560 | 450-3150 |
In view of the industry pain points of long transportation distance, difficult landing and slow after-sales response of overseas cross-border projects, ZOOMLINE has set up a one-stop full-cycle landing service system, covering the whole process of customized production, quality inspection delivery, installation and commissioning, operation and maintenance after-sales service, so as to ensure the smooth landing and long-term stable operation of Russian project asphalt batching plant burner in an all-round way.
Combined with the localization characteristics of Russia’s local low temperature and cold climate, fuel characteristics, on-site construction conditions, etc., the asphalt batching plant burner configuration and operating parameters are optimized, and the cold resistance and working condition adaptability of the asphalt batching plant burner are strengthened to perfectly adapt to the local complex construction environment.
After the completion of asphalt batching plant burner production, through multi-round whole machine performance test, simulation combustion test, intelligent system debugging and safety inspection, strictly control each ex-factory index, eliminate defective asphalt batching plant burner and faulty asphalt batching plant burner from factory, and ensure the ex-factory quality of asphalt batching plant burner up to standard.
Special cross-border protective packaging is adopted to effectively avoid problems such as collision, moisture and loss in long-distance transnational transportation. The logistics transportation progress is followed up throughout the process to ensure that the asphalt batching plant burner is delivered to the construction site safely, on time and in good condition.
Provide one-to-one dedicated on-site installation guidance, accurate asphalt batching plant burner debugging and systematic operator training to help customer operation and maintenance teams quickly master asphalt batching plant burner operation, daily maintenance and simple troubleshooting skills, and quickly realize independent production and operation.
After the project is implemented, it will provide lifelong remote technical support, respond to asphalt batching plant burner operation consultation, troubleshooting, parameter optimization and other needs within 7*24 hours, timely solve asphalt batching plant burner operation problems, and ensure long-term stable and efficient operation of asphalt batching plant burner.
After the asphalt batching plant burner was officially put into operation, it performed stably and performed well under the cold and complicated construction conditions in Russia, comprehensively solving the production pain points such as poor fuel adaptation, high energy consumption, low intelligence and limited production capacity of customers before, and the project landing effect was very remarkable.
With stable and reliable asphalt batching plant burner performance, accurate pain point solving ability and professional and perfect cross-border one-stop service, ZOOMLINE coal & oil dual-use burner has received high recognition and praise from Russian customers. Customer feedback, this asphalt batching plant burner perfectly adapts to Russia’s local cold and complex working conditions, and solves the core problems of poor fuel adaptability, high energy consumption, unstable operation and high labor cost that have plagued the production line for a long time. At the same time, our efficient cross-border delivery, professional on-site guidance and intimate long-term after-sales service also fully demonstrate the professional strength of the brand. At present, both parties have reached a long-term in-depth strategic cooperation intention, and customers will continue to give priority to our asphalt plant burner products for subsequent new asphalt projects.
ZOOMLINE MFR-NQ series coal & oil dual-use burner with mature technology, stable quality and strong working condition adaptability, not only in Russia project outstanding results, but also has achieved global multi-regional large-scale application, harvest wide market recognition and good reputation. Domestic projects widely cover asphalt engineering and industrial heating projects in Anhui, Sichuan, Guangdong, Xinjiang and other provinces and cities; overseas successfully landed industrial production lines in dozens of countries such as Cambodia, India, Pakistan, Thailand, Chile, Peru, South Korea and South Africa. The product has been tested and verified in different climates, different fuels and different working conditions all over the world. The technology is mature and the performance is reliable. It is the preferred brand of asphalt station supporting asphalt plant burner.
If your asphalt mixing plant, drying rotary kiln, hot blast furnace production line is facing unstable fuel supply, low combustion efficiency, insufficient automation, high production and operation costs, ZOOMLINE can provide a customized solution for one-to-one kerosene burner. As a manufacturer of supporting burners for asphalt stations at the source, we support optimization of working conditions, precise customization of models, full-process landing installation and lifelong after-sales guarantee. From selection, production, delivery to operation and maintenance, we comprehensively assist enterprises to reduce costs and increase efficiency, stabilize production and enhance core competitiveness. Welcome to consult at any time to obtain exclusive working condition adaptation scheme and accurate project quotation!
