Country: Madagascar
Time to production: April, 2024
Product: 60 t/h super mobile asphalt mixing plant
Model: ZAP-C60M
Voltage: 380V/50Hz
Color: Green
In the process of road infrastructure and pavement maintenance engineering in Madagascar, Africa, many local engineering enterprises have long faced many construction problems such as limited construction site, difficult equipment migration, imperfect asphalt plant function, etc. Traditional asphalt mixing plant is difficult to adapt to the local scattered and changeable construction scene, which seriously restricts the progress and construction quality of road engineering. In April 2024, the 60 tons/hour super mobile drum mix asphalt plant independently developed and designed by ZOOMLINE was officially installed and debugged in Madagascar and successfully put into stable commercial operation. With highly integrated design, full-process production function and professional and efficient overseas landing service, the ZAP-C60M bitumen mixing plant accurately solves many construction pain points of customers, obtains high recognition from customers with stable output capacity, and provides reliable equipment support and technical guarantee for local road infrastructure construction.
Combined with the local road construction environment and engineering status quo in Madagascar, this cooperation customer encountered four core problems common in the industry during asphalt batching plant selection and project construction, which are also the key pain points restricting the efficient promotion of local asphalt pavement projects.
The traditional stationary asphalt mixing plant covers a large area and has strict requirements for the flatness and size of the construction site. However, most road construction sites in Madagascar are scattered and the available construction space is narrow. Large-scale stationary asphalt mixing plant cannot adapt to the on-site construction conditions.
The traditional asphalt mix plant has heavy structure, complex disassembly process and great transportation difficulty. For multi-point and phased road maintenance and new construction projects, it is impossible to realize rapid transfer and flexible construction, which greatly slows down the overall project progress and increases the cost of asphalt batch plant relocation.
Ordinary small-scale mobile asphalt mixer plants on the market generally have the problem of functional fragmentation, and the equipment configuration is not perfect, so it is impossible to complete a complete set of production processes such as cold material supply, aggregate drying, precise mixing, environmental protection dust removal, finished material lifting and warehousing in one stop, and it needs to be equipped with multiple auxiliary equipment to complete the production. The construction is complicated and the compatibility is poor.
Madagascar local equipment suppliers are weak in technical strength, can only provide basic batch asphalt mixing plant sales services, lack of professional on-site installation and debugging, fault emergency handling capabilities, once the asphalt mixing plant runs problems, it is easy to cause production line stagnation, causing a series of problems such as time delay and cost loss.
Based on the above construction pain points, customers have defined strict equipment selection standards and cooperation requirements in combination with their own engineering planning and production needs. The customer urgently needs a mobile asphalt mixing plant with high integration, small land occupation and easy transfer, which is suitable for the narrow and scattered construction site in the local area; the equipment is required to have independent production capacity of the whole process, covering all process links of asphalt mixing, without additional auxiliary equipment; and the asphalt mixing plant is required to have stable hourly capacity to ensure continuous construction of road projects. The most important thing is that the cooperative brand needs to provide one-stop installation, debugging, on-site technical guidance and emergency problem handling services to completely solve the worries of equipment landing and operation.
At the initial stage of selection, the customer successively compared the stationary asphalt mixing plant with the ordinary mobile asphalt mixing plant, but the two types of traditional equipment had obvious shortcomings, which could not match the special construction scenario and production demand of Madagascar.
The stationary asphalt mixing plant has fixed overall structure, large equipment volume, long installation cycle and strong site dependence, which is only suitable for large-scale mass production construction at long-term fixed points, and completely unable to adapt to Madagascar’s multi-point, short-cycle and site-limited road construction mode. The flexibility of equipment is almost zero, and the transition cost is extremely high.
The ordinary small mobile asphalt plant on the market, although with certain mobile attributes, but the equipment configuration scattered, lack of core functions, production system is very poor. This kind of equipment generally has problems such as unstable mixing, poor dust removal effect, and inability to automatically enter the warehouse. The operation failure rate is high, the production capacity fluctuates greatly, and it is difficult to ensure continuous standardized production, and it cannot meet the quality and progress requirements of municipal road construction.
Generally speaking, stationary asphalt mixing plant is not flexible, ordinary mobile asphalt mixing plant is unstable, and its functions are incomplete. Customers fall into double selection dilemma. Traditional equipment in the industry cannot give consideration to site adaptability, mobile convenience, production integrity and operation stability. Therefore, a standardized, integrated, full-function and high-stability super mobile drum asphalt mixing plant is urgently needed to solve local construction problems.
ZAP-C60M super mobile drum asphalt mixing plant, developed by ZOOMLINE, is aimed at all construction pain points and equipment needs of Madagascar customers. With the integrated design of single trailer as the core, it realizes targeted solution output, perfectly adapts to local special construction scenarios, and accurately solves various disadvantages of traditional asphalt mixing plants.
ZAP-C60M super mobile asphalt mixing plant adopts the industry standard single trailer highly integrated design, which highly integrates a complete set of core systems such as production, control, dust removal and storage, completely subverting the backward structure of traditional equipment scattered assembly. The whole asphalt plant machine has compact structure and small floor area, which can perfectly adapt to the complex working conditions of small local site and limited construction space in Madagascar, and fundamentally solve the problem of equipment landing caused by limited site.
The asphalt hot mix plant is equipped with lightweight modular disassembly structure, which supports convenient transportation, rapid approach and efficient deployment. It can realize flexible transfer and production across points and regions according to the project progress of road construction and pavement maintenance. Greatly shorten the equipment installation and commissioning cycle, reduce the construction cost of transition, and thoroughly solve the pain points of complicated relocation, poor mobility and inability to construct multi-point of traditional large-scale bitumen hit mix plant.
This asphalt drum mixer plant realizes the closed-loop operation of the whole process flow of asphalt mixing, without additional auxiliary equipment, and can independently complete the complete set of production processes such as quantitative supply of cold materials, drying and heating of aggregates, precise mixing, environmental protection dust removal and purification, and upgrading and storage of finished materials. Effectively solve the industry shortcomings of fragmentation, lack of configuration and incomplete process of ordinary mobile mixing plants, fully comply with standardized asphalt mixture mass production process standards, ensure uniform quality of finished materials and standardized and efficient production process.
The rated stable production capacity of the hot mix plant equipment can reach 60 tons/hour. It is equipped with upgraded drum mixing system and intelligent electric control system to realize continuous mixing, uniform mixing and efficient discharge of materials. The output of the whole production capacity is stable without fluctuation. With low equipment failure rate and strong operation stability, it can meet the customer’s normal construction capacity demand for a long time, continuously supply materials for road infrastructure projects stably, and completely avoid the problems of construction delay and construction loss caused by unstable equipment capacity and frequent downtime.
As a standardized main model, ZAP-C60M super mobile drum asphalt mixing plant core parameters specifications adapt to overseas construction scenarios, equipment adopts 380V/50Hz universal voltage system, adapt to Madagascar local power supply standards; integrated modular structure design, taking into account portability, stability and durability, is the preferred equipment for small and medium-sized mobile asphalt mixing projects.
Relying on mature overseas project delivery system, ZOOMLINE promoted the landing of Madagascar project in the whole process, and successfully completed the complete set delivery, on-site assembly and systematic commissioning of ZAP-C60M super mobile drum mixing asphalt plant in April 2024. The standardized construction process shall be strictly followed in the whole process of project implementation. The technical team shall optimize the installation scheme in combination with the local site environment, construction conditions and power supply standards, and efficiently complete the whole process work such as equipment positioning, assembly, line commissioning and system trial operation.
Before the hot mix asphalt plant is officially put into operation, the team shall complete all-round and multi-frequency equipment inspection and commissioning, verify the cooling material system, drying system, mixing system, dust removal system and storage system one by one, ensure that all equipment operation parameters conform to local construction standards, completely avoid hidden dangers of equipment operation, lay solid foundation for subsequent stable production and continuous production, and realize efficient seamless connection from arrival to production of equipment.
The problems such as long landing period of overseas infrastructure projects, many on-site variables, uncontrollable hot asphalt mixing plant installation progress, failure to handle sudden on-site failures in time, insufficient equipment proficiency of operators and weak local after-sales technology are the core pain points that overseas engineering customers are generally worried about. In response to the on-site construction difficulties of the Madagascar project, ZOOMLINE relied on its mature overseas engineering service system and years of on-site practical experience to provide full-process, standardized and highly adaptable landing service guarantee for this project, and all-round escort equipment was successfully put into production.
ZOOMLINE overseas service team has rich practical experience in installation and commissioning of continuous drum asphalt mixing plant and batch asphalt mixing plant, with deep technical accumulation and rigorous service style, which can accurately adapt to overseas construction scenarios of different models, different regions and different working conditions. The team is familiar with overseas site construction specifications, power supply conditions and landing difficulties, and can quickly adapt to the local construction environment in Madagascar, laying a professional foundation for standardized landing of the project.
During the project implementation period, our technical team stayed on site to follow up the construction progress, always adhered to the customer-oriented service concept, and actively predicted the potential risks in asphalt mixer machine installation, working condition adaptation and site docking. In view of various on-site unexpected problems such as limited site adaptation, equipment commissioning deviation, abnormal working condition adaptation, etc., the team responded quickly, accurately investigated and solved efficiently, properly solved various construction hidden dangers, and effectively avoided economic losses such as project shutdown and construction period delay.
In addition to on-site installation and debugging and fault emergency handling, the team provides customers with full-coverage technical enabling services simultaneously, including systematic training on bitumen mix plant standardization operation teaching, daily operation and maintenance specifications, common fault independent troubleshooting, safety production precautions, etc. Full-cycle, hands-on technical guidance, completely solve the core problems of overseas customers ‘equipment operation unfamiliar, operation and maintenance without solution, and realize the one-stop landing guarantee of “equipment delivery + technical delivery + operation and maintenance delivery”.
Since it was officially put into operation, ZAP-C60M super mobile drum asphalt mixing plant has been in stable and excellent operation state, with smooth operation of the whole machine, continuous and balanced output capacity, and fully meeting the design production parameters. The equipment has no abnormal shutdown, capacity fluctuation and other faults in the whole process, and can continuously and stably produce high-quality asphalt mixture, which provides continuous and reliable material guarantee for new road construction and pavement maintenance projects in Madagascar.
The customer spoke highly of the highly integrated structure of the bitumen mix plant, flexible site adaptation capability, integrated full-process production advantages and stable mass production performance, and fully recognized and trusted the professional and rigorous technical ability of the ZOOMLINE construction team, the full-process dedicated service attitude and the efficient on-site operation and maintenance service.
Compared with traditional asphalt mixing plant, ZAP-C60M super mobile drum asphalt mixing plant creates real engineering value and cost reduction and efficiency advantages for customers: effectively saving site occupation cost, completely breaking through the working condition limit of narrow construction site; greatly reducing equipment transportation, disassembly and mobilization deployment cycle, significantly improving the overall engineering construction efficiency; With the stable operation performance of long-term low failure, the company avoids the loss of shutdown and delay, continuously reduces the operation and maintenance, maintenance and labor costs of the project, and truly realizes the triple benefits of quality improvement, speed increase and cost reduction of road engineering construction.
For many years, ZOOMLINE has always adhered to the R & D concept of “taking the pain point of working conditions as the core and taking the project landing as the guidance”. Relying on the core advantages of independent R & D and independent intelligent manufacturing of the whole industry chain, ZOOMLINE has targeted the layout of overseas mobile asphalt mixing plant tracks. Different from the homogeneous design of general equipment in the industry, the R & D, structure optimization and configuration iteration of all our mobile asphalt plants are polished based on the real overseas working conditions such as niche sites, multi-point transfer, complex power supply and short-distance infrastructure construction around the world, which are highly suitable for diversified engineering projects such as road construction, pavement maintenance and emergency repair in various countries.
Most asphalt mixing machine manufacturers in the industry only focus on single equipment production, and it is difficult to take into account the full chain requirements of overseas projects of “equipment adaptation + landing service + long-term operation and maintenance”. ZOOMLINE jumped out of the limitation of single product manufacturing and built a standardized engineering service system covering the whole world, from preliminary working condition survey, scheme customization, to mid-term shipping delivery, on-site installation and commissioning, technical empowerment, to post-sales response, equipment maintenance and parts supply, forming a complete closed-loop service capability for overseas projects. With a perfect service system, we can completely solve overseas customers ‘procurement concerns, on-site construction problems and short-term operation and maintenance, which is also the core reason why many overseas engineering enterprises choose us for a long time.
Up to now, ZOOMLINE has successfully completed hundreds of overseas infrastructure projects around the world by virtue of mature asphalt drum mix plant quality, landing service capability and localization working condition adaptation advantages, accumulating rich overseas construction practical experience and high-quality customer reputation. In the future, the brand will continue to focus on overseas small and medium-sized mobile asphalt plant engineering track, continuously optimize equipment adaptability and global service system, provide integrated asphalt production solutions with high adaptability, high cost performance and high guarantee for global customers, and assist various infrastructure projects to reduce cost, improve quality and increase efficiency in a long time.
If your road construction and pavement maintenance projects are also faced with problems such as narrow construction site, difficult equipment transfer, incomplete asphalt mixing plant functions, unstable production capacity, and no after-sales guarantee, ZOOMLINE 60 tons super mobile drum mix asphalt plant can accurately match your construction needs. We can provide customized equipment solutions, technical parameter consultation and full service support according to different project conditions, capacity requirements and site conditions. For detailed equipment configuration, quotation and overseas project landing cases, please contact us at any time to obtain professional one-to-one engineering solutions.
