With the continuous upgrading of Thailand’s road infrastructure construction, the local highway reconstruction, municipal road construction and transportation infrastructure supporting projects continue to increase. Under the industry background of continuous compression of project duration and continuous improvement of construction standards, infrastructure enterprises have put forward higher requirements for the operation stability, capacity continuity and delivery timeliness of asphalt mixing plants. The ability to quickly complete the landing of asphalt plants and put them into operation and stable production on schedule has become a key factor restricting the efficient advancement of engineering projects.
On May 20, 2020, our ZAP-S160 stationary asphalt mixing plant successfully completed installation and commissioning at the project site in Thailand, and was officially put into commercial production operation. This project has two core advantages, which are also the key reasons why the customer chose our asphalt plant for the second time: firstly, the project was installed and commissioned in less than a month, which accurately matches the customer’s tight schedule; and secondly, this cooperation is a re-purchase project for the customer, which fully reflects the end customer’s high recognition of the quality of our equipment, its stability of operation and the brand’s comprehensive service capabilities.
ZAP-S160 stationary batch type asphalt mixing plant asphalt plant has always maintained a stable and efficient production state since its commissioning, with good working conditions, low failure rate and stable material quality. Up to now, the cumulative asphalt mixture output of the Thailand project site has reached 40,000 tons, and continues to provide stable materials for the local road infrastructure projects, which has become our benchmark asphalt mixing plant success story in Southeast Asia.
The Thai customer is a local senior infrastructure contractor, which has been engaged in municipal roads, trunk highway expansion and supporting infrastructure projects in Thailand for a long time, with stable construction volume and strict engineering standards. The customer’s construction site has intensive work processes and a tight schedule, with strict requirements on daily supply capacity, material uniformity and production continuity of asphalt mixture, which requires a stationary asphalt mixing plant with stable performance and up to the standard production capacity to realize long-term continuous production and ensure the overall progress of the project to be advanced in an orderly manner.
The infrastructure project in Thailand has a strict completion time limit set by the local authority, and the overall construction window is short and the tasks are concentrated, with great pressure on the schedule. The traditional asphalt mixing plant is characterized by long installation period, cumbersome commissioning process and slow commissioning speed, which is unable to meet the progress requirements of this project. For the customer, fast equipment entry, fast installation and fast production is the core demand of this asphalt mixing plant procurement, and also the key to solve the project schedule bottleneck.
This procurement is the second deep cooperation between the two sides. The customer has previously purchased and used our 160TPH stationary asphalt mixing plant of the same specification, with stable long-term operation and good overall experience. With the previous mature asphalt plant experience, the customer’s on-site technical team is highly familiar with the structure, control system, operation logic and maintenance system of our ZAP-S160 stationary asphalt mixing plant, which effectively reduces the project’s technical docking cost, asphalt plant adaptation cost and debugging and learning cost, and creates favorable conditions for the efficient landing of the project.
Combined with the local construction environment in Thailand, the characteristics of overseas project execution and the customer’s schedule requirements, the ZAP-S160 asphalt mixing plant landing process mainly faces three core challenges, which are also the typical difficulties of overseas asphalt mixing plant projects in Southeast Asia.
Strict time limitation: the window of the project available for asphalt plant installation, commissioning and start-up is extremely short, and the conventional construction tempo cannot meet the delivery requirements;
Overseas deployment difficulty: cross-border logistics docking, on-site personnel deployment, localized construction adaptation and other aspects of the process is complex, very easy to cause progress lag;
High debugging accuracy requirement: asphalt mixture ratio, temperature control system, the whole machine linkage operation of the debugging standards are stringent, which directly determines the quality of the finished material and long-term production stability, and puts forward high requirements on the technical delivery capacity of manufacturers.
In view of the construction difficulties and tight schedule of overseas projects, we have specially set up a senior overseas installation team, which has rich experience in landing asphalt mixing plants in Southeast Asia and strictly implements the unified international construction standards and delivery process. In advance of the project, we complete the site survey, site assessment, equipment layout planning, construction program customization and other prior work, scientifically deploy manpower, machinery and supporting resources to avoid ineffective construction, repeated commissioning, process disconnect and other issues, to ensure that the entire installation process is standardized, regulated and efficient.
Relying on the mature overseas project delivery system and standardized construction process, our team efficiently breaks through the overseas construction barriers and completes the whole process of asphalt mixing plant’s assembly, wiring, system calibration, linkage debugging and trial production in less than a month’s cycle. 160-ton stationary batch type asphalt mixing plant passed the completion inspection and was put into operation successfully on May 20, 2020, which is precise and accurate. This is a precise fulfillment of the promise of speedy delivery and a perfect solution to the customer’s core problem of tight schedule, which fully demonstrates our ability of rapid deployment and delivery of overseas projects on the ground.
Based on the good foundation of repurchase cooperation, the customer’s field engineers are highly familiar with the ZAP-S160 stationary batch asphalt mixing plant structure, operation principle, operation system and maintenance points. Compared with the long adaptation cycle of the first cooperation, this project realizes zero barrier communication in technical docking, equipment commissioning, process integration, etc., which significantly shortens the commissioning cycle, reduces the difficulty of landing, and makes the installation and commissioning of the whole set of asphalt mixing plant a smoother and more efficient process.
ZAP-S160 stationary asphalt mixing plant adopts mature and stable structural design of the whole machine, and the core components have been subjected to stringent testing and quality screening under severe working conditions, which results in a low failure rate, strong continuous operation capability and high durability. 160-ton stationary asphalt mixing plant has been optimized for the high-temperature, rainy and high humidity climate in Thailand’s tropics, as well as for the outdoor all-weather continuous construction operation, which is highly compatible with the environment and can maintain stability for a long period of time. With strong adaptability to the environment, the plant can maintain stable and efficient production for a long period of time, which fully meets the continuous construction demand of local road projects.
As a professional asphalt mixing plant manufacturer, we have the ability to independently research and develop, design, produce, customize and deliver overseas, and have a perfect production system and strict quality control process. Having ploughed into the overseas infrastructure market for many years, we have landed a large number of asphalt mixing plant benchmark projects in Southeast Asian countries, and accumulated rich experience in localized construction, installation and commissioning, operation and maintenance services. Our brand strength and equipment quality have been verified by a large number of overseas projects, which is the core of our customers’ continued trust and repeated purchases.
Different from the traditional asphalt mixing plant manufacturers’ single product delivery mode, we provide overseas customers with one-stop services from pre-sales program customization, on-site delivery to after-sales long-lasting operation and maintenance of the whole life cycle. We customize the solution according to the customer’s capacity demand, site conditions and project scale; we provide on-site guidance, equipment commissioning and operation training during the sale; and we provide long-term spare parts supply and remote technical support after the sale, which ensures the stable production and long-term operation of the asphalt mixing plant in an all-round way.
ZAP-S160 stationary batch asphalt mixing plant is our classic medium-sized stationary asphalt mixing plant, which focuses on the advantages of stable production capacity, energy saving and consumption reduction, strong adaptability, and convenient operation and maintenance, and is widely used in small and medium-sized infrastructures such as municipal roads, highway reconstruction and expansion, park roads, etc. The rated capacity of the plant is up to 160 tons per hour.
The rated capacity of the equipment can reach 160 tons/hour, which fully matches the continuous material demand of medium-sized projects;
The equipment is compatible with Thailand’s standard industrial power supply of 380V 50HZ, without additional circuit modification, low on-site adaptation costs, and ready for use.
In terms of core configuration, the 160ton stationary asphalt mixing plant equipment is equipped with high-precision uniform mixing system, which guarantees accurate asphalt mixture proportioning, uniform mixing, and stable quality of finished products; equipped with intelligent thermostatic control system, which can accurately regulate the mixing temperature in real time, effectively avoiding the defects in material quality caused by temperature deviation. At the same time, the equipment integrates energy-saving structure and environmental protection dust removal design, which reduces energy consumption and dust emission on the basis of guaranteeing high production capacity, taking into account production efficiency, construction quality and environmental protection standards.
Since its official commissioning in May 2020, the ZAP-S160 asphalt mixing plant has maintained a long-term continuous and smooth operation at the project site in Thailand, with smooth starting and stopping of the whole machine, stable system linkage, and extremely low failure rate. The asphalt plant equipment can be flexibly adapted to the capacity demand according to the construction rhythm, and continuously outputs high-quality asphalt mixture, which effectively guarantees the stable supply of materials for all kinds of road construction projects of the customer, and provides solid capacity support for the steady progress of the project.
After years of regular and stable operation, the Thailand site has delivered eye-catching production capacity results, and the cumulative asphalt mixture production of ZAP-S160 asphalt mixing plant has reached 40,000 tons. The real capacity data visually proves the efficient and stable production performance of ZAP-S160 Stationary Batch Asphalt Mixing Plant, which effectively helps the customer to efficiently complete the stage-by-stage construction tasks, shorten the project duration, and reduce the comprehensive construction cost, creating continuous and stable project value and economic benefits for the customer.
At the early stage of project cooperation, our technical team will customize the layout of the asphalt mixing plant and the overall project planning for the customer, taking into account the customer’s site topography, site dimensions, construction scale, production capacity target and construction period plan. We optimize the utilization rate of the site through scientific layout, ensure the convenience of subsequent equipment installation, material delivery, on-site operation and daily maintenance, and lay a foundation for the efficient landing of the project.
After the arrival of ZAP-S160 asphalt mixing plant, our senior overseas engineers are stationed on site to provide full installation, commissioning and technical docking services, and strictly control the construction quality and delivery progress. After the commissioning of the asphalt plant is completed, systematic and special training will be conducted for the customer’s operation team and maintenance team, covering the core contents of equipment operation specifications, parameter adjustments, daily maintenance, common troubleshooting, and safety production norms, so as to help the customer’s team to quickly and independently complete the operation and maintenance of the equipment.
The commissioning of asphalt mixing plant is not the end of service, we have established a long-term closed-loop after-sales service system for overseas customers. We can quickly respond to the customer’s spare parts supply and parts replacement needs to prevent production stoppage due to parts shortage; at the same time, we provide round-the-clock remote technical consulting and fault solutions to assist customers in dealing with equipment operation problems in real time, so as to guarantee the long-term, stable and efficient operation of the equipment in an all-round way.
The successful landing of the ZAP-S160 asphalt mixing plant project in Thailand has set up a benchmark case for the rapid deployment, stable commissioning and long-term operation of medium-sized stationary asphalt mixing plants in the Southeast Asian infrastructure market. The project not only verifies the high adaptability of our asphalt plant to the complex working conditions of high temperature and high humidity in Southeast Asia, but also fully demonstrates the comprehensive strength of our overseas projects in terms of high-speed delivery, professional construction and full-cycle service. At the same time, it further enhances the brand’s market awareness and industry reputation in Thailand and Southeast Asia, and accumulates mature on-the-ground experience and high-quality case endorsement for subsequent overseas project cooperation in the region.
The repurchase project of the old customer in Thailand is a comprehensive manifestation of our equipment quality, delivery efficiency, technical strength and service system. With the professional overseas construction team and standardized delivery process, we have achieved rapid installation and production in less than a month, which efficiently solved the core pain point of the customer’s tight schedule; relying on the excellent stability of the equipment and the ability of adapting to the local working conditions, the ZAP-S160 Stationary Batch Asphalt Mixing Plant has been running steadily for a long time, and the cumulative output has exceeded 40,000 tons, which is a proof of the product’s practical value with real data.
The second repurchase from customers is the most direct and powerful recognition of our product quality, project delivery capability and full-cycle service system. In the future, we will continue to plough into the overseas infrastructure market, optimize the performance of the asphalt plant, upgrade the overseas delivery system, and improve the after-sales service capacity, so as to provide global road infrastructure customers with higher quality, higher efficiency, and more cost-effective asphalt mixing plant and integrated total solutions.
If you are planning for municipal roads, highway reconstruction and expansion, park infrastructure and other projects, and need a high-performance, high stability, fast landing 160TPH stationary asphalt mixing plant, please feel free to consult with us. We can provide one-on-one asphalt mixing plant solutions, real overseas project case references and accurate equipment quotations according to your project conditions, site conditions, capacity requirements and schedule planning.
We provide a full chain of services including customized solutions, equipment production, overseas door-to-door installation, technical training, and lifelong technical consulting to ensure that the asphalt mixing plant can be quickly landed and stably put into operation, and to help improve the quality and efficiency of the global infrastructure projects and complete them on schedule.
