In recent years, the road infrastructure construction in Uzbekistan and the whole Central Asia region continues to speed up, road renovation, road network upgrading and new construction projects continue to land, the market demand for high stability, high capacity, intelligent stationary asphalt mixing plant is growing steadily. High-quality asphalt mixing plant with continuous operation has become the core key equipment to ensure the quality of local road projects and promote the delivery of projects on schedule.
With mature overseas project delivery experience and stable equipment performance, ZAP-S160 stationary batch asphalt mixing plant was successfully landed in Samarkand, Uzbekistan in 2020. The project was formally deployed on September 15, 2020, and after efficient installation and precise commissioning, it was successfully put into operation and accepted at the end of October 2020, and formally put into commercial asphalt mixture production, providing stable and reliable capacity support for local road infrastructure projects.
It is worth noting that the ZAP-S160 stationary asphalt mixing plant in operation this time is the re-purchase equipment of our long-term cooperative old customer. This Uzbekistan engineering customer has been in deep cooperation with us for many years, and has purchased our road construction machinery products for many times. After a long period of on-site application and actual working condition verification, the customer highly recognizes the stable performance, standard capacity and low failure rate of our asphalt mixing plant, and both parties have established a solid and trustful cooperation relationship. Relying on our localized installation and after-sales team’s full on-site support, the whole set of ZAP-S160 stationary asphalt mixing plant completed all the installation, commissioning and trial operation within a very short construction period, and achieved rapid production, which fully demonstrated our mature overseas project execution capabilities and localized service advantages.
The customer who purchased ZAP-S160 stationary asphalt mixing plant is a senior engineering enterprise in Uzbekistan, which is deeply engaged in the field of infrastructure, and is also our core long-term strategic partner. Based on years of continuous cooperation experience, the customer has fully verified our equipment’s precision manufacturing process, operational stability, batching accuracy and sustained capacity advantages in many local projects. Compared with similar products in the industry, our asphalt mixing plant is more suitable for the field construction environment with large temperature difference and complex working conditions in Central Asia, and it can run continuously and stably for a long time, and the output indexes are fully in line with the local road construction standards. Therefore, the customer chooses to repurchase the ZAP-S160 stationary asphalt mixing plant again, which will support the construction of a new round of large-scale road projects.
The customer’s core demand for this procurement is clear: through the configuration of a mature and stable large-scale batch asphalt mixing plant, to achieve high-volume, standardized, high-quality asphalt mix continuous production, to avoid the lack of production capacity, substandard output, frequent equipment failure and other construction pain points, to ensure the efficient progress of road projects, and continue to enhance the overall construction efficiency of the project.
During the implementation of the Samarkand project, the project faced the typical schedule pressure and technical difficulties of overseas infrastructure projects.
On the one hand, the local road project has a tight schedule and strict nodes, and the window period between equipment entry, installation, commissioning and production is extremely short. Once the delivery lags behind, it will directly affect the overall project progress, resulting in schedule delays and cost increases. On the other hand, the technical resources of overseas construction sites are limited, and the precision installation, parameter calibration, system debugging and commissioning of equipment are highly dependent on professional technical support. If there is a lack of localized service guarantee, it is very easy for problems such as non-standardized installation, non-debugging, and unstable operation of equipment to occur, which will affect the long-term production in the later stage.
In response to the customer’s core pain points of tight schedule and insufficient on-site technical support, we provide customized on-site solutions for the project by relying on the perfect overseas localized service system. In order to maximize the protection of the customer’s construction progress, our Central Asia localized installation and after-sales technical team on-site to follow up the whole process of one-on-one technical services, covering the equipment on-site docking, machine assembly, pipeline layout, system calibration, commissioning, troubleshooting and parameter optimization.
Our local technical team has been plowing the Central Asian market for many years, familiar with the local climate environment, construction standards and equipment operation and maintenance requirements, and can quickly respond to all kinds of technical problems at the scene, efficiently complete a full set of equipment commissioning work, significantly compressing the project landing cycle, and successfully realizing the ZAP-S160 stationary asphalt mixing plant to be put into operation in a short period of time, which can effectively solve the customer’s schedule pressure and comprehensively protect the project’s construction progress.
ZAP-S160 stationary batch asphalt mixing plant is our main model for medium and large-scale road infrastructure projects, the performance parameters and equipment advantages are highly adaptable to the conditions of the project in Samarkand, Uzbekistan, to fully meet the needs of the local large-scale, standardized asphalt production, and is also the core product of the old customers who chose to re-purchase the core product for many times.
ZAP-S160 stationary batch asphalt mixing plant is designed to have a standard capacity of 160 tons/hour. It adopts the mature and reliable stationary batch mixing process and is equipped with a high-precision automatic batching system, which realizes the precise proportioning of aggregates, powders and asphalt, with uniform mixing of the materials and stable quality of the discharged materials, which is completely suitable for the needs of large-volume, continuous road construction in the Samarkand area, and the finished mixture meets the road construction standards of Uzbekistan in terms of various indicators. All indexes of the finished mixtures meet the standards of road construction in Uzbekistan.
The ZAP-S160 stationary batch asphalt mixing plant adopts professional batch mixing technology, with precise mixing ratio and sufficiently uniform material mixing, effectively eliminating common problems such as segregation, deviation of oil/stone ratio, uneven color, etc., to ensure uniform and stable quality of asphalt mixture in each batch, which can meet the requirements of high-grade highways, municipal roads, and other high-standard construction.
The stationary batch asphalt mixing plant adopts modular integrated structure design, strict selection of core components, quality control, suitable for Central Asia, dry, large temperature differences between day and night, wind and sand, complex field conditions, support for continuous operation for a long time, significantly reducing the probability of equipment failure and downtime, to protect the project’s stable and continuous capacity output.
Equipped with upgraded energy-saving system and high-efficiency
, the stationary batch asphalt mixing plant has lower energy consumption and controllable dust emission, with outstanding green performance, which is fully compatible with the local environmental protection policy and the requirements of environmental protection control on the construction site in Uzbekistan.
The whole machine is equipped with intelligent human-machine interaction control system, with simple and intuitive operation interface, clear logic, and standardized operation and maintenance guidance system, which makes it easy for local operators to quickly get started, standardize operation and daily maintenance, and significantly reduces the difficulty of operation and maintenance in the later stage and the cost of use.
For the old customer who repurchased this stationary batch asphalt mixing plant, years of field application experience fully verified the comprehensive strength of ZAP-S160 asphalt mixing plant. The stable capacity of 160T/H, excellent operational stability, extremely low failure rate and convenient operation and maintenance system, combined with our rapid response localized after-sales service guarantee, allow customers to choose to cooperate again without repeated trial and error, laying a solid foundation for the efficient landing of the project and stable production.
The ZAP-S160 asphalt mixing plant project achieved standardized, high-efficiency, full-process closed-loop landing, and the compact construction cycle fully demonstrated our mature overseas project delivery strength. The project was officially launched on September 15, 2020 for on-site deployment, and was fully completed and put into operation on October 28, 2020 after a full chain of standardized operations such as factory quality inspection, cross-border logistics, on-site assembly, precise commissioning, personnel training and trial operation.
The complete project service process is controlled and standardized at all levels:
First, the factory completes equipment production, assembly and factory testing in strict accordance with overseas export standards, and all-round quality inspection ensures that the equipment leaves the factory with zero failure;
Second, relying on the mature cross-border logistics and export delivery system, the equipment transportation and on-site docking are completed in a safe and punctual manner to ensure that the project is pushed forward on schedule;
Third, the local technical team is stationed at the site to accurately complete a full set of installation work, such as main body assembly, pipeline docking, and control system configuration;
Fourth, after the installation is completed, we carry out refined debugging, parameter optimization, no-load and load test run, and provide systematic operation, daily maintenance and common fault troubleshooting training for the customer’s operators, so as to ensure that the equipment has a stable mass-production capability and achieve smooth delivery and commissioning.
In the whole project landing process, our localized installation and after-sales team’s full on-site service is the core guarantee for the efficient delivery of the project. Technicians follow up every construction process, quickly investigate and solve all kinds of on-site installation and commissioning problems, maximize the compression of the project construction cycle, help the old customer to complete the commissioning of the equipment in a very short period of time, accurately seize the golden period of the local road construction, and provide strong support for the project to improve quality and efficiency.
Since the end of October 2020, the ZAP-S160 stationary asphalt mixing plant in Samarkand has always maintained stable, efficient and low-fault operation, with the actual production capacity of the equipment up to standard, accurate mixture proportioning, uniform and stable quality of the material, continuing to meet the customer’s large-volume, regular production demand for road renovation, upgrading of the road network and new construction in Samarkand, a continuous supply of high-quality asphalt mixture, a strong guarantee of quality and service. Asphalt mixtures for road renovation, road network upgrading and new construction projects in the Samarkand region continue to supply high-quality asphalt mixtures, which strongly guarantees the efficient promotion and quality of regional infrastructure projects.
As a loyal customer with long-term deep cooperation, after the landing of this project, the customer once again spoke highly of our asphalt plant and services. The customer fully affirmed the ZAP-S160 asphalt mixing plant’s excellent equipment quality, continuous and stable capacity output and excellent fault-resistant performance, and at the same time highly recognized our localized fast installation, refined commissioning, and full follow-up after-sales technical service system. The short cycle of production, the whole process of worry-free service and long-term stable equipment performance further strengthened the long-term strategic partnership of mutual trust and win-win situation between the two sides.
At the same time, the successful landing of the ZAP-S160 stationary asphalt plant project in Samarkand has created a benchmark demonstration case of our 160-ton stationary batch asphalt mixing plant in Uzbekistan and even in Central Asia, which has accumulated mature project experience and good market reputation for the brand to continue to plough into Central Asia’s infrastructure market and to serve more local engineering customers.
ZOOMLINE is a professional road construction machinery manufacturer integrating R&D, manufacturing, sales and globalization service, with an independent R&D team, standardized intelligent manufacturing production line and rich experience in overseas projects. The company’s product matrix is perfect, covering a full range of road equipment such as stationary batch asphalt mixing plant, mobile asphalt mixing plant, continuous asphalt mixing plant, emulsified asphalt plant, bitumen melting machine, modified asphalt plant, stabilized soil mixing plant, and so on, and we can provide customers with personalized and customized equipment solutions for different countries’ working conditions and different project scales, and comprehensively meet the needs of all kinds of road infrastructure construction.
Compared with our counterparts, our brand core competitiveness focuses on two dimensions:
First, hardcore manufacturing and quality control strength. The whole series of equipments have passed the strict factory inspection and verified by field working conditions in many regions, adapting to the complex overseas construction environment, with stable production capacity, reliable quality and convenient operation and maintenance, and continue to gain the re-purchase and in-depth trust of the global old customers by virtue of the long-term and stable performance of the products.
Second, perfect overseas localized service system. We have exclusive installation, commissioning and after-sales technical teams in core overseas markets such as Central Asia, which can realize fast on-site response, full on-site service, and efficient project delivery, and completely solve the industry pain points of overseas customers such as slow installation of equipment, long commissioning cycle, and untimely after-sales response.
Relying on the dual core advantages of “high-quality equipment + localized and efficient service”, our asphalt mixing plants are exported to all over the world, and we have accumulated a large number of long-term and stable cooperation with high-quality customers by virtue of stable product performance and full-cycle service, and our brand recognition and industry reputation continue to improve.
The successful commissioning of ZAP-S160 asphalt mixing plant project in Samarkand, Uzbekistan is a strong proof of our brand strength:
On the one hand, the stable and reliable equipment quality and continuous production capacity are the core foundation for us to gain the long-term trust of our old customers and achieve repeated repurchase; on the other hand, the mature localized installation and after-sales team and efficient project delivery capability are the key support to ensure that the equipment is put into operation smoothly in a short period of time and to continue to create project value for our customers. For a long time, we have always been oriented to the actual needs of customers, with product quality as the core and localized service as the guarantee, and continue to provide cost-effective, highly stable asphalt mixing plants and one-stop project solutions for global infrastructure customers.
Whether it is a small or medium-sized municipal road project, or a large-scale highway infrastructure project, we can tailor-match the optimal asphalt mixing plant solution according to the customer’s site conditions, capacity requirements, site conditions and budget standards, and provide one-stop service from equipment selection, customized production, cross-border delivery, on-site installation and commissioning, technical training, to lifelong after-sales maintenance. If you have asphalt mixing plant procurement, project solution customization or technical consulting needs, please feel free to contact us to get the exclusive project solutions and accurate quotes.
