In recent years, the construction of highway infrastructure in Central Asia has continued to accelerate. Relying on the long-term friendly strategic cooperation relationship between China and Kyrgyzstan, infrastructure cooperation projects have been continuously implemented, and the regional road engineering market has ushered in new development opportunities. However, at present, most local engineering enterprises in Kyrgyzstan are still using old and inefficient traditional asphalt mixing plants, which generally have many problems such as high energy consumption, unstable production capacity and substandard environmental protection, which seriously restrict the construction quality and progress of local municipal roads and highway projects. In view of the production demand of small and medium-sized infrastructure projects in Central Asia, medium-capacity stationary asphalt mixing plants adapted to localized working conditions have become the market demand.
In 2023, our ZAP-S60 60t/h stationary batch type asphalt mixing plant successfully landed in Osh City, Kyrgyzstan, successfully completed installation and commissioning and officially put into operation, effectively solved the equipment bottleneck of local road construction. With customized configuration, stable operation performance and full-process professional service, we built up material guarantee for infrastructure upgrading in Osh City, which fully confirmed the hard core strength of our asphalt mixing plant suitable for complex working conditions in Central Asia.
Core Pain Points Restricting the Construction of Osh Roads
Osh City, as the second largest city in Kyrgyzstan, has been intensively promoted in the renovation of municipal roads and the construction of trunk roads. However, many shortcomings of the local old asphalt mixing station continue to drag down the construction progress and engineering quality of the project. The core problems are concentrated in four dimensions.
In view of all pain points of Osh project site, we abandon the design of universal asphalt mixing plant, combine the fuel characteristics, site conditions, environmental protection policies and engineering requirements of Kyrgyzstan, tailor-made solutions for customers to solve various production problems one by one, and realize multiple breakthroughs in cost reduction, quality improvement, environmental protection and stable operation.
Breaking the limitation of general fuel oil design of traditional asphalt batch mix plant. The 60-ton asphalt mixing plant landed this time is equipped with professional energy-saving coal-fired burner, which perfectly adapts to the geographical advantage of rich local coal resources in Kyrgyzstan. The equipment stably maintains the rated capacity of 60 tons/hour, accurately matches the material production demand of local small and medium-sized road projects, and greatly reduces the fuel consumption cost while ensuring continuous and efficient discharge, completely solving the industry pain point of high fuel cost of local bitumen batch mix plants, and helping customers maximize the economic benefits of the project.
ZAP-S60 stationary asphalt mixing plant adopts cyclone dust removal + water washing dust removal integrated dual environmental protection system with high dust filtration efficiency, which fully conforms to the official environmental protection emission standard of Kyrgyzstan, eliminates dust pollution problems in asphalt production process from the root cause and avoids environmental protection rectification risks. At the same time, it adopts modular integrated structure, with small area, flexible assembly and strong climate adaptation ability, which can perfectly adapt to the complex working conditions of narrow construction site, large temperature difference between day and night and changeable weather in Osh mountain area, so as to ensure stable operation of equipment in all weather conditions.
The core electrical components of the 60-ton bitumen hot mix plant are all imported from Siemens, equipped with a fully automatic computer intelligent control system, which can realize accurate raw material proportioning and automatic control of mixing process, completely solve the problems of unbalanced mixture ratio and substandard finished product quality of traditional equipment, and ensure that each batch of asphalt materials has uniform quality and meets engineering standards. The hot mix asphalt plant operation interface is simple and intuitive, with standardized modular structure design, which greatly reduces the learning difficulty and daily operation and maintenance cost of operators, and adapts to the operation habits of local personnel.
For the market gaps lacking local after-sales technology, we provide dedicated overseas engineering team on-site services, covering equipment installation, system precision debugging, professional technical training for operators, daily fault guidance and other full-link services. From equipment landing to formal production, one-to-one technical docking in the whole process makes up for the after-sales short board of local asphalt plant in Kyrgyzstan, so that customers have no worries about equipment operation and maintenance and fault maintenance.
The ZAP-S60 stationary asphalt mixer machine of this landing Osh project has perfect configuration, standardized parameters, stable performance, customized configuration and high adaptability to site working conditions. It is a high-quality main model suitable for small and medium-sized road infrastructure in Central Asia. The core parameters and configurations are as follows:
In the comparison of several asphalt plant brands, customers finally finalize our customized solution of ZAP-S60 stationary asphalt plant equipment, the core comes from product differentiation advantages, mature overseas project strength and full-process service guarantee.
Different from homogeneous general bitumen plant in the industry, we carry out all-round customization according to local fuel characteristics of Kyrgyzstan, site conditions in mountainous areas, environmental protection policies and engineering capacity requirements. The matching degree between asphalt batch mix plant and project scenario far exceeds that of ordinary standard models, so as to solve the actual production problems of customers.
Through the comparison between the preliminary scheme communication and the industry, we fully recognize our experience in deeply cultivating the infrastructure market in Central Asia, as well as our actual combat ability to quickly handle and efficiently implement problems on overseas projects, and trust the brand’s overseas project delivery strength.
We provide full-process closed-loop services from equipment precision production, cross-border transportation, overseas on-site installation and commissioning, and technical handover training to completely solve all kinds of hidden dangers in overseas equipment procurement, landing, and operation and maintenance, and eliminate customers ‘overseas investment concerns.
The Whole Process of Project Implementation and Efficient Delivery
In order to ensure the efficient implementation of Kyrgyzstan Osh project, we strictly abide by overseas project delivery standards, from equipment production, cross-border transportation to on-site construction, technical handover, fine control of the whole process, and efficient completion of project delivery.
Since it was officially put into operation in April 2023, ZAP-S60 asphalt mixing plant in Osh City, Kyrgyzstan has always maintained stable and efficient operation state, all equipment performance and production parameters have reached the design standards, effectively enabling local road infrastructure construction, creating considerable economic benefits and long-term social value for the project.
The 60ton asphalt mix plant can stably maintain the standard rated capacity of 60 tons/hour, the whole process of material mixing uniform, stable discharge quality, finished mixture qualified rate up to 100%. Since it was put into operation, the asphalt hot mix plant equipment has no environmental protection problems and no major operation failures, and can continuously provide sufficient and high-quality asphalt material guarantee for the new construction and renovation projects of Osh municipal roads and trunk highways, fully meeting the local normal infrastructure construction needs.
The customized coal-fired energy-saving structure of infrastructure upgrading equipment in enabling areas has reduced the energy consumption cost and operation investment of customers for long-term production from the root cause, and greatly improved the profit margin of the project. At the same time, the stable commissioning of the hot mix asphalt plant effectively fills the supply gap of high-quality asphalt materials in Osh City, provides solid material support for key infrastructure projects such as reconstruction of local urban road network and upgrading of trunk roads, and continuously assists the upgrading of infrastructure in southern Kyrgyzstan.
The customers highly praised the operation stability, energy saving and consumption reduction advantages and environmental compliance performance of ZAP-S60 asphalt mixing plant, and fully recognized our one-stop overseas general contracting, installation and commissioning and technical training professional service capabilities. Based on the successful implementation of this project, both parties have reached a long-term strategic cooperation consensus, laying a solid foundation for further deepening Kyrgyzstan and the entire Central Asian infrastructure market and carrying out more equipment cooperation projects.
For many years, our stationary asphalt batching plant has been precisely optimized for the Central Asian market, forming differentiated core competitiveness and becoming the preferred equipment for small and medium-sized infrastructure projects in Central Asia such as Kyrgyzstan, Uzbekistan and Tajikistan.
If you are looking for asphalt mixing plants with high efficiency, energy saving, environmental protection and stability for road infrastructure projects in Central Asia such as Kyrgyzstan, Uzbekistan and Tajikistan, please feel free to contact us. According to your project site, production capacity demand and fuel conditions, we can customize the exclusive asphalt mixing plant solution free of charge, and provide one-stop services such as professional equipment parameter consultation, overseas installation and commissioning, technical training, etc. to help your overseas infrastructure projects quickly put into operation and generate income efficiently.
