Saudi Arabia, as the core infrastructure market in the Gulf region, has been promoting the upgrading of highway network, municipal engineering construction and other major projects all year round, and there is a continuous and strong market demand for high-performance, high-stability, environmentally friendly asphalt plant, which is the core market for engineering machinery and equipment in the Middle East. This project is of great significance, which is the first benchmark project for ZOOMLINE to formally enter the Saudi Arabia market, completely opening up the channel for the brand to enter the Saudi Arabia infrastructure market, and laying a solid foundation for the subsequent deep cultivation of the Middle East regional market, the establishment of a localized brand reputation, and the expansion of the overseas infrastructure cooperation map. The project has gained high recognition from the local customers with its efficient production capacity, intelligent control system, smooth landing delivery strength under the epidemic, and environmental compliance, which fully demonstrates the hardcore quality of our asphalt plant and cross-border project delivery capability.
In recent years, Saudi Arabia has continued to step up infrastructure construction, carrying out a wide range of highway renovation, new roads and municipal supporting projects, and the large-scale construction scenarios have put forward stringent and comprehensive requirements for asphalt plants. The local market not only requires the equipment to have stable continuous operation capability and sufficient capacity output, but also has clear standards for environmental emission standards, automation and desert climate suitability.
The core demand of the Saudi Arabia customer is to configure a standard 200TPH level stationary asphalt plant, which is used to undertake local large-scale road construction projects in the long term, to meet the demand for large-volume, regular asphalt mixture production. The customer clearly requires the equipment to have intelligent operation mode, stable continuous operation performance, and at the same time, it can be adapted to the special working conditions of Saudi Arabia’s high temperature desert. At the same time, the global epidemic outbreak in 2020, equipment transportation, on-site construction cycle is limited, coupled with Saudi Arabia’s stringent local environmental access standards and equipment quality auditing norms, so that the customer is faced with a tight schedule, environmental compliance difficulties, high equipment suitability requirements, multiple pain points, urgently need to take into account a set of production capacity, quality, environmental protection, and efficient delivery of the overall asphalt plant solutions.
As our first project in Saudi Arabia, this cooperation faces multiple challenges in the industry and environment, and is also a comprehensive test of the brand’s cross-border project execution capabilities.
First, the impact of the global epidemic in 2020 has hindered cross-border logistics and transportation, limited the efficiency of cross-border communication, and greatly increased the difficulty of on-site installation and coordination;
Secondly, Saudi Arabia has strict access standards for industrial equipment and environmental emission standards, and it is difficult for ordinary asphalt plants to meet local compliance requirements;
Thirdly, Saudi Arabia has special working conditions in the high temperature desert, which requires the asphalt plant’s high temperature resistance, corrosion resistance, and continuous and stable operation ability, and the customer’s construction schedule is tight, which leaves limited time for on-site installation and commissioning.
In view of the above core problems, we rely on our mature overseas project experience to develop a full set of targeted solutions to successfully break through the barriers.
Firstly, adopting three-dimensional modular design + factory pre-assembly and pre-testing process, the asphalt plant completed the overall assembly, commissioning and performance testing before leaving the factory, which greatly reduces the on-site installation and commissioning cycle, maximizes the avoidance of the delay brought about by the epidemic, and seizes the valuable construction window for the customer.
Secondly, relying on the official support of China Council for the Promotion of International Trade (CCPIT), the company has successfully opened the cross-border logistics channel to ensure that the parts and components of the asphalt plant and the whole machine are transported safely and landed on time, thus solving the core problem of cross-border transportation during the epidemic.
Third, upgrading the environmental protection configuration of the asphalt plant, using gravity primary dust removal + bag secondary dust removal double dust removal system, strict control of exhaust dust emissions, in full compliance with the local green construction environmental standards in Saudi Arabia, to achieve compliance landing.
The ZAP-S200 stationary batch mix asphalt plant landed in Saudi Arabia is our main model for medium and large-scale infrastructure projects, suitable for large-scale road construction scenarios, the core technical parameters accurately match the construction needs of the Saudi market, the specific configuration is as follows:
Production capacity: rated capacity of 200 tons / hour (moisture content of 5% working conditions), asphalt discharge temperature stability control at 140-180 ℃, suitable for all types of asphalt mixture production needs;
Aggregate and screening system: equipped with 5 cold material silos, equipped with frequency conversion speed control technology, with 5 layers of double-motor linear screening structure, accurate grading of aggregates, stable material ratio, and effectively protect the quality of the finished mixture;
Drying drum: the drying drum adopts four-wheel friction drive, counter-current design, with automatic EBICO burner;
Mixing system: the core mixing host is a double horizontal shaft double motor gear synchronous drive structure, single mixing capacity of 2500kg, high mixing uniformity, stable operating efficiency;
Environmental protection and dust removal system: primary gravity dust removal + secondary bag dust removal combination process, the concentration of dust emission in the tail gas is less than 30mg/Nm³, which meets the stringent local environmental protection standards in Saudi Arabia;
Intelligent control system: equipped with Siemens PLC + PC automatic control system, exclusive customized Arabic operating interface, support manual/automatic dual-mode switching, with formula storage, data printing, remote monitoring and other functions, adapted to the local operators to use habits.
The 200TPH stationary asphalt mixing plant can be successfully landed in Saudi Arabia and harvest customers’ praise, the core from the equipment’s high-end configuration, excellent manufacturing process and localized adaptive design, all-around fit for the Middle East special construction scenarios.
The asphalt plant is equipped with international first-class brand parts, including SEW reducer, EBICO burner, Atlas air compressor and Siemens electrical components. The stable performance and low failure rate of the core components allow the plant to be adapted to the high temperature, windy and sandy working conditions of the desert for a long period of time, which greatly improves the durability and service life of the plant.
The equipment adopts CNC laser and plasma precision cutting technology, which results in higher precision and better fitting of parts; the exposed structures such as ladders and guardrails are all hot-dip galvanized and anti-corrosive, which can effectively resist erosion by wind and sand as well as high temperature oxidation, and strengthen the corrosion-resistant performance of the equipment for outdoor work, making it suitable for long-term outdoor construction in the Middle East.
Exclusively developed Arabic control system simplifies the operation process for local personnel, and with remote monitoring function, real-time monitoring of equipment operation status, troubleshooting, and reducing the difficulty of operation and maintenance.
Equipped with energy-saving thermal oil furnace heating system and ultra-low dust emission design, the plant is both highly efficient and environmentally friendly, which perfectly meets the requirements of local infrastructure and environmental protection policies in Saudi Arabia.
From pre-project docking, equipment customization and production, to on-site installation, commissioning and later operation and maintenance protection, we provide Saudi customers with a full chain, one-stop exclusive landing services, break through the epidemic and cross-border construction barriers with a mature cross-border service system, and fully guarantee the efficient and high-quality landing of the project, fully demonstrating the brand’s strong overseas project delivery and service strength.
In view of the high temperature and desert conditions in Saudi Arabia, stringent environmental protection regulations and the construction needs of large-scale road projects, our technical team customizes the 200TPH asphalt mixing plant solution to fit the local scenario and accurately matches the project capacity requirements, environmental protection standards and long-term production planning, so as to avoid the risk of equipment adaptation from the source.
The production process strictly follows the industrial standardization process, adopts modular pre-assembly process, and completes the overall assembly of the equipment, machine performance debugging and multiple quality inspection processes in the factory, so as to detect and eliminate the potential problems of parts matching and equipment operation in advance, significantly reduce the difficulty of on-site installation and debugging, and shorten the construction cycle effectively.
In the stage of cross-border delivery and on-site landing of the asphalt plant, our team followed up the whole process of cross-border logistics and transportation, customs clearance and docking, on-site lifting, installation and debugging, etc., and efficiently overcame the multiple problems caused by the epidemic such as obstruction of logistics, inconvenience of cross-country communication, and tense construction period, so as to ensure that the equipment was put into operation on time and smoothly. At the same time, we provide local operators with systematic training on equipment operation, daily maintenance and troubleshooting to help customers get started quickly and ensure the long-term stable and efficient operation of the equipment.
After the project is put into operation, we continue to provide regular technical tracking and remote operation and maintenance services, at any time to quickly respond to the customer’s equipment debugging, trouble shooting, maintenance consulting and other types of needs, all-round construction of asphalt plant long-term, stable, compliant operation of the service guarantee.
After the equipment was formally put into operation, ZAP-S200 stationary asphalt mixing plant performed stably at the construction site in Saudi Arabia, and continued to maintain efficient and continuous operation, which fully meets the customer’s demand for large-volume, regular asphalt mixture production, and effectively protects the construction progress of local road infrastructure projects.
The asphalt plant’s ultra-low dust emission performance, intelligent and convenient operation, and stable production capacity output have completely solved the customer’s core demands for equipment quality, environmental compliance, and efficient production, and have been highly recognized and praised by the Saudi customers. As the first benchmark project for ZOOMLINE to enter Saudi Arabia market, this cooperation not only successfully establishes the brand’s good reputation in Saudi Arabia infrastructure market, but also improves the brand’s Middle East market layout system, and accumulates mature project experience and market reputation for undertaking more large-scale asphalt mixing plant projects in the Middle East.
If you want to understand the whole process of ZOOMLINE 200TPH stationary asphalt mixing plant project in Saudi Arabia, you can view the video of this project. The video completely records the whole process of equipment factory pre-installation, cross-border shipment, on-site installation, accurate commissioning to the official commissioning and operation, which truly presents the details of the project under the background of the epidemic. At the same time, it clearly shows the operation status, intelligent control system, excellent manufacturing technology and stable operation performance of ZAP-S200 stationary asphalt mixing plant, which visually demonstrates ZOOMLINE’s professional cross-border project delivery strength and core quality of the equipment, and provides global infrastructure customers with real and referable overseas project landing cases.
In the highly competitive Middle East engineering machinery and equipment market, ZOOMLINE asphalt mixing plant can obtain the priority of many overseas customers, the core lies in the brand’s differentiated product hard power and full-process service advantages, with multiple core advantages to stand out:
In view of the special working conditions of high temperature, wind and sand in the Middle East and the strict local environmental regulations, we can provide tailor-made equipment solutions, which are more advantageous than general-purpose equipment in terms of working condition adaptability and policy compliance;
The equipment is equipped with core parts of global first-tier brands, together with the precision manufacturing process, the machine durability and stability is stronger, and it can be adapted to all kinds of complex and harsh construction scenarios in the Middle East for a long period of time, with a low failure rate and a longer service life;
We have built a full chain service system from program customization, standardized production, cross-border delivery, on-site installation and commissioning, operation training to lifelong operation and maintenance, and one-on-one follow-up, which significantly reduces the docking cost of customer projects;
Relying on years of accumulation of cross-border engineering services, the brand has excellent ability to deal with unexpected problems and risk control, and can efficiently overcome cross-border logistics, construction period control, cross-border technical docking and other types of project problems, so as to ensure that the project is smoothly and efficiently put into production.
The 200TPH stationary asphalt mixing plant benchmark project in Saudi Arabia is an important milestone for ZOOMLINE to develop the high-end infrastructure market in the Middle East, which not only proves the hardcore quality of the brand’s asphalt mixing equipment suitable for the Middle East market, but also highlights the brand’s mature cross-border project execution capability and globalization service level. Relying on excellent equipment manufacturing, customized solutions, and full-cycle on-site services, ZOOMLINE continues to provide high-quality asphalt mixing plant support for road infrastructure projects around the world.
Whether it is high temperature and harsh working conditions in the Middle East, or all kinds of standardized and large-scale road construction scenarios, ZOOMLINE can customize stationary asphalt mixing plant and mobile asphalt mixing plant solutions according to the customer’s production capacity requirements, construction environment, and environmental protection standards. Please feel free to contact ZOOMLINE to get a customized solution and quotation for your project procurement and cooperation needs.
