Project installation time: November 2023
Project location: Thailand
Project model: ZAP-S160+RAP80 regeneration all-in-one machine
Project Introduction: Integrated Recycling Machine is an advanced systematic equipment in the market for treating asphalt pavement regeneration. It comprehensively considers the comprehensive application of raw aggregates and asphalt pavement recycled materials from the design source. Abandoned the old idea of piecing together “regeneration”.
The mixing tank is located at the core of the equipment, and the recycled materials are directly fed into the mixer, which has the characteristics of large mixing capacity and high output. This set of equipment has a mixing capacity of 3000kg/batch and a comprehensive output of 200-240TPH. Compared to ordinary asphalt recycling plants, the production has increased by 30-40%.
The recycled material is separated by hot and cold, and the ultra-fine recycled aggregate is measured and put into the mixing pot through cold regeneration. The large aggregate is heated and regenerated through a regeneration drum, and after being measured, it is put into a mixing tank. Avoiding asphalt aging and bonding issues in recycled materials.
The regeneration addition ratio is high, with a recommended cold regeneration addition ratio of 10% and a recommended hot regeneration addition ratio of 30-40%.
major parameter
| rated output | 240-200TPH | Moisture content 3-5% |
| Raw cold aggregate bin | 5x10m³ |
| Hot regenerated aggregate bin | 2x10m³ |
| Cold regenerated aggregate bin | 10m³ |
| New aggregate drying drum | Dia 2.2m | drive 4×18.5kw |
| Recycled aggregate drying drum | Dia 1.8m | drive 4x11kw |
| Fuel | Heavy oil |
| Reuse ratio is recommended | Cold regeneration 10%, hot regeneration 30-40% |
| Dust remove method | Gravity dust collector + bag filter |
| · hot material storage bin | 4+1 |
| Capacity of mixing tank | 3000kg/batch 3000kg/batch drive2x45kw drive 2x45kw |
| measuring system | Primary aggregate metering
Hot regenerated aggregate metering
Cold recycled aggregate metering
Asphalt measurement
Admixture measurement |
| Control system | Fully automatic/manual control CCTV monitoring system |
| · asphalt system | Heating by thermal oil furnace Asphalt tank horizontal (vertical optional) |
