Time: Oct 17, 2018
Location: Pachuap Khiri Khan in Thailand
Equipment: 160TPH Batch Asphalt Mixing Plant
It is a huge group with a road construction company from Thailand. It and ZOOMLINE have established a good relationship in business.The company purchased a 160tph asphalt mixing plant from ZOOMLINE in early 2017. The basic configuration is: bag dust removal, pulverized coal burner, two 40-tons asphalt tanks and other basic configurations. Our company arranged for engineers to go to Thailand for installation and commissioning on October 17, 2018. After more than a month, the installation and commissioning was basically completed, and the equipment tested machine was running well.
1.Cold Aggregate Feeding System
ZOOMLINE cold aggregate feeding hoppers have a large capacity. It also equipped with oversize screen to avoid big size of stone falling into the hopper which can destroy or block the belt.
The each cold aggregate hoppers mounted with a proximity switch. It can provide alarm signal to the operator showing which hopper is less of stone.
The belt adopt seamless connection.It make the belt working more smoothly, and more strength.
ZOOMLINE drum dryer using 4x15kw motor for driving the drum.So it is powerful enough to make sure the drying capacity can reach about 160t/h.
The connection of 4 motor and the four big bearing, is active connection, it is easy for maintenance.
The dryer assembly with automatic lubrication system, it will greatly reduce the workload.
To make sure the high heating efficiency and lower consumption cost. ZOOMLINE asphalt mixing plant adopt famous brand of the burner.
4.The Mixing Tower Assembly
ZOOMLINE mixing tower mainly including the hot aggregate elevator, filler elevator,vibration screen, mixer,weighing system.
The Asphalt Mixer adopt 2x37kW motors. Power full enough to reach the rate capacity,even over the rated capacity 160t/h.
The weighing system using Mettler Toledo, which can make the weighing more accurate.
Festo cylinder, make sure there is plenty air provided for open the discharging doors.
There are TWO automatic lubrication system(LINCOLN brand) in the mixer tower. One is mounted on the top of hot aggregate elevator, which can provide grease for the elevator bearings and the vibration screen bearings. The anther one is for the mixer bearings.
5.The Bag house Dust Collecting System
Induced draft fan:2x55kW motors. it provide strong wind to take the dust away from drum dryer and mixing tower and go into the bag house, to make the dust collecting more efficient.The bag adopt NOMEX brand. high temperature resistant.
6. Control System and Control Room
ZOOMLINE Control Room: 5500x2200x2500mm, 2 layers.
The PLC adopt Siemens Brand
Frequency control are Schneider brand.
Touch screen Omron brand.
The air system of ZOOMLINE Asphalt Plant adopt famous brand. High quality and easy for operation, lower maintenance cost.
8.Electrical Storage & Heating Bitumen Tank
The Bitumen tank is using clean energy: electric.
The Bitumen tank capacity : 2x40T.
ZOOMLINE Bitumen tank, clean, environmental friendly and energy saving.