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ZAP-S120 Stationary batch asphalt mixing plant in Russia

Time: 2018/08

Location: Ulan-Ude, Russia

Equipment: ZAP-S120 stationary asphalt mixing plant

Time: 2018/08

Working location: Ulan-Ude, Russia

Model: ZAP-S120 stationary asphalt mixing plant

In August 2018, ZOOMLINE dispatched engineers to the customer Russia to guide customers to install and adjust the customer's asphalt mixing plant and train the customer's operator. The asphalt mixing plant has produced nearly 20,000 tons of hot mixed material , and customers can also install it freely when we left. It is an honour for the President of the Republic of Buryatia to visit our plant to produce mixed material  and give high scores. This news can be found on the website: https://www.infpol.ru/177110-v-buryatii-gotovitsya-k-zapusku-novyy-asfaltobetonnyy-zavod/

ZAP-S120 Stationary batch asphalt mixing plant in Russia

120T/H Asphalt plant configuration

①Bins for storing aggregate materials, capacity 4 * 8m3, material: Q235, thickness: 6mm

ZAP-S120 Stationary batch asphalt mixing plant in Russia

②Drying Drum & Burning System ,drying drum size, Φ1800mm×8000m, thickness 12mm. Four motors: 4 * 11 kW. Diesel burners, Brand EBICO ITALIAN

ZAP-S120 Stationary batch asphalt mixing plant in Russia

③Cyclone filter + bag filter, filter area of 550m2, bag material: NOMEX US logo. Induced draft fan 2 * 45kW.

ZAP-S120 Stationary batch asphalt mixing plant in Russia

④Silo for storing mineral powder, capacity 15m3 and added manually (customer requirements), bag filter storage silo, capacity 30m3, material: Q235, thickness: 6mm

⑤Vibration screen 4 deck sieves, the screening part customized by the customer, material: 16Mn, thickness: 10mm.

The hopper is used to store hot materials with a capacity of 19m3, material: Q235, and plate thickness: 6mm.

Horizontal double shaft mixer, capacity 1500-1700kg / batch, mixer: Q235body material, thickness: 10mm, two motors 2 * 30kW.

Weighing system adopts three point pull type weighing sensor, materials, powder and asphalt totally 9 pieces with TOLEDO American.

The asphalt spray screw pump ensures that the asphalt covers the gravel and improves the quality of the asphalt.

Cylinders, solenoid valves and liquid level converters are well-known brands in China.

Main support structure, material: H steel plate, thickness 10mm.

ZAP-S120 Stationary batch asphalt mixing plant in Russia

⑥Two air screw compressors.

⑦The hopper is used to hot mixed material storage. Material: Q235, thickness: 6 mm. Equipped with a level gauge, temperature sensor and electric heater for heating the silo door.

⑧   Systems for storing and supplying bitumen and fuel. 1 * 40TN butiment tanks (customers have asphalt and fuel oil warehouses), 1 * 20TN butiment tanks and 400,000 kcal / hour hot oil heaters for heating butiment and fuel oil. 

ZAP-S120 Stationary batch asphalt mixing plant in Russia

⑨Control System. control room is 4.5m*2.2m*2.5m. The electrical components which Siemens brand are stable and have a long service life. The brand of touch screen and PLC (PLC) are Omron Japan. The operating mode can be changed automatically manually.

ZAP-S120 Stationary batch asphalt mixing plant in Russia

⑩SMA system and liquid additive (Amdor). The operation mode can be manual, automatic, free replacement, convenient and stable.

ZAP-S120 Stationary batch asphalt mixing plant in Russia

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