ZAP-S series Stationary Batch Asphalt Mixing Plant are available from 40TPH to 320TPH, and is most popular for its high output and high performance.
• Cost effective solutions for your project
• Low maintenance operation & Low energy consumption & Low emission
• Optional environmental design - sheeting and clad to customers requirements
• Multi-fuel burner for choose
• Fully automatic controls
Cold Aggregate Feeding System
- The belt feeder use frequency conversion speed control, speed adjust rang is wide, high working efficiency.
- Every hopper discharge gate have material shortage alarming device, if material shortage or material arching, it will alarm automatically.
- On the sand bin, there is vibrator, so it can guarantee normal working.
- There is isolation screen on top of cold bin, so can avoid large material input.
- The conveyor belt use circular belt without joint, steady running and long performance life.
- At the input port of feeding belt conveyor, there is one simple screen can avoid big material input which can enhance hot efficiency and make sure the drying drum, hot aggregate elevator and vibration screen work reliability.
- The blade geometry of the dryer has been optimized to deliver an exceptionally efficient drying and heating process with reduced energy consumption,improve heating efficiency 30% than conventional design; Because of High heating efficiency, drum surface temperature is relatively low, so the cooling time after operation is considerably shorted.
- Fully insulated and clad aggregate dryer. Drive by electric motors and gear unit through polymer friction drive support rollers.
- Adopt famous brand HONEYWELL temperature intelligent control system.
- Adopt high combustion efficiency Italian brand burner, make sure low exhaust gas emission (like CO2,low No1 & No2, So2).
- Diesel, heavy oil, gas, coal or multi-fuel burners.
- Improved vibration and amplitude to optimize impact on the available screen.
- Wear-resistant charging system with uniform distribution of the particle mix.
- Wide open doors for easy access and screen meshes are simple to replace, so the down time is reduced.
- The best combination of vibrating direction & screen box dip angle, ensure ratio and screening efficiency.
- Adopt famous brand METTLER TELEDO weighing sensor, make sure accurate weighing, in order to make sure the asphalt mixture quality.
- Mixer are designed by 3D mixing design, with long arms, shortened shaft diameter and a bi-directional mixing blades array.
- The discharging process has been completely redesigned, the discharge time is minimal.
- The distance between blades and bottom of the mixer is also restrained to the optimal minimum.
- Bitumen is sprayed from multi-points evenly over aggregate by one pressurized bitumen pump to achieve full coverage and high mixing efficiency.
Dust Collecting System
- Gravity primary dust collector collecting and recycling bigger fine, saving consumption.
- Bag house secondary dust filter control emission be lower than 20mg/Nm3, eco-friendly.
- Adopt USA Dopont NOMEX filter bags, high temperature resistance and long service life, and the filter bags ban be replaced easily and quickly with no need for special tools.
- Intelligent temperature and control system, when the dust air temperature is higher than set data, cold air valve will be opened automatically for cooling, avoid the filter bags are damaged by high temperature.
- Adopt high voltage pulse cleaning technology, contributing to a lower bag wearing, longer lifespan and better dust removal performance.
- Adopt Germany SIEMENS electrical element, working stably even in harsh working environment.
- Adopt Japan ORMON PLC and touch screen, have high data processing capacity, with automatic data sheet control, various operation data can be saved real-times.
- All system power switches can be controlled via control panel,easy operation and control.
- Multi-language compatibility, display language can be selected according to the customer’s preference.
- Control cabinet adopt IP55 safety protection class which can match highest industrial standard in whole global.
- Containerized control room, with heat insulation and sound insulation layer.
- Global remote automatic detection function.
|Cold Aggregate Feeding System|
|Hopper capacity||4 x 4.5m3||4 x 4.5m3||4 x 6.5m3||4 x 6.5m3||4 x 8m3||5 x 8m3||5 x 15m3||5 x 15m3||6 x 15m3|
|Drying drum size||1200x5200mm||1200x5500mm||1500x6600mm||1500x6600mm||1800x8000mm||1900x9000mm||2200x9000mm||2600x9500mm||2800x10200mm|
|Fuel consumption (oil)||6.5-7kg/t||6.5-7kg/t||6.5-7kg/t||6.5-7kg/t||6.5-7kg/t||6.5-7kg/t||6.5-7kg/t||6.5-7kg/t||6.5-7kg/t|
|Screen||4 layer||4 layer||4 layer||4 layer||4 layer||4/5 layer||5 layer||5 layer||6 layer|
|Dust Collecting System|
|Bag house filtering||200m2||300m2||430m2||480m2||550m2||650m2||700m2||1050m2||1350m2|
|Exhaust Fan power||18.5/22kw||30/37kw||45kw||55kw||2x45kw||2x55kw||2x75kw||2 x 90kw||2 x 110kw|
|Asphalt Temperature||140-180 ℃||140-180 ℃||140-180 ℃||140-180 ℃||140-180 ℃||140-180 ℃||140-180 ℃||140-180 ℃||140-180 ℃|
|Finished Asphalt Silo (Optional)||30 ton||30 ton||30 ton||60 ton||100 ton||100 ton||100/200 ton|
*Plant capacity is base on standard working condition as followings:
|Material passing 40mm mesh||100%|
|Material passing 3mm mesh||40%|
|Material passing 74µm||≤7%|
|Aggregate temperature at discharging end of drum dryer||160℃|
|Density of aggregate||1650kg/m3|
|Specific heat of aggregate||0.21kcal/kg℃|
|Average moisture of cold aggregates||≤5%|
|Cycle time per batch||45s|
|Diesel calorific value||≥10500Kcal/kg|
|Heavy oil calorific value||≥9850Kcal/kg|
|Nature gas calorific value||≥8000Kcal/Nm3|
|Coal calorific value||≥5500Kcal/kg|