Fecha de instalación del proyecto: noviembre de 2023
Ubicación del proyecto: Tailandia
Modelo de proyecto: Máquina de regeneración todo en uno ZAP-S160+RAP80
With the continuous expansion of Thailand’s infrastructure market, road renovation, maintenance and reconstruction projects have increased year by year, and the demand for recycling of waste asphalt continues to rise. However, most local construction enterprises follow the traditional old recycled asphalt plant and construction technology, and generally face a series of industrial pain points such as difficult installation, low production capacity, poor recycling quality and substandard environmental protection, which seriously restrict the project construction efficiency and enterprise operation benefit. The Thai customer of this cooperation has long been troubled by such industry problems and is in urgent need of a modern asphalt recycling production plan that is efficient, worry-free and compliant.
Thailand continues to promote infrastructure upgrading and maintenance projects for urban and rural roads and expressways, generating a large amount of waste asphalt pavement waste every year. However, the local road construction enterprises have been restricted by the backward asphalt recycling process and old asphalt mixing plant for a long time, which not only has the utilization rate of waste asphalt resources low, but also the comprehensive construction cost of the project remains high, but also faces increasingly strict environmental protection emission control pressure, and the compliance operation risk continues to rise.
The traditional split asphalt recycling plant needs a large number of on-site welding, scattered assembly and repeated debugging procedures, which takes up a large amount of construction period, which is easy to cause the delay of the overall project, and at the same time generates high labor cost and site management cost.
Ordinary recycled asphalt mixing plants have a small single mixing volume and limited overall rated output. They are unable to undertake large-scale road renovation and road network reconstruction and expansion projects, which directly restricts the overall construction delivery efficiency of the project.
The old recycled asphalt plant is not equipped with independent cold and hot material separation treatment system, and the recycled aggregate is easy to have asphalt aging, caking and adhesion, etc., the recycling rate of waste pavement materials is greatly reduced, the quality of finished mixture products is not up to standard, and the risk of unqualified project acceptance and material loss cost are increased.
The dust removal efficiency of the dust removal system of the traditional recycled asphalt plant is limited, and the dust emission cannot meet the requirements of the latest environmental protection laws and regulations in Thailand. The construction enterprises may face risks such as shutdown rectification and administrative punishment at any time.
In view of the above industry bottlenecks, Thai cooperative customers have formulated clear short-term construction site landing requirements and long-term enterprise operation and development goals, focusing on three major directions: cost reduction and efficiency enhancement, stable quality and sustainable compliance operation.
Simplify the on-site installation process of asphalt recycling planta: greatly reduce the difficulty of on-site construction by relying on standardized modular structure, effectively shorten the assembly and commissioning cycle of the whole machine, avoid additional economic losses caused by delay of construction period and manual redundant construction from the source, and ensure the efficient landing and production of the project;
Comprehensively upgrade the overall production capacity and operation stability of asphalt recycling production line: break through the bottleneck of traditional equipment production capacity, perfectly meet the high-intensity and uninterrupted continuous production needs of Thailand’s large-scale road network renovation, highway reconstruction and expansion projects, and efficiently promote the project construction progress.
Iterative upgrading of the fine treatment process system of recycled aggregate combining cold and heat effectively: solves the problems of aging, caking and uneven quality of traditional recycled materials, steadily improves the stability and practicability of recycled asphalt mixture, assists the one-time acceptance of engineering projects, and reduces rework losses.
Greatly improve the effective blending ratio and resource utilization rate of waste asphalt pavement materials: replace brand-new aggregate and raw asphalt raw materials to the maximum extent, continuously reduce the procurement cost of raw materials, material transportation cost and waste disposal cost of the project, optimize the cost structure of the project from the source, and steadily improve the overall construction profit and long-term revenue space of the enterprise.
Relying on the mature low-dust and low-energy green production system of asphalt recycling planta: it fully adapts to Thailand’s increasingly strict local environmental protection control policies, realizes standardized and compliant green construction, effectively avoids environmental protection supervision risks, helps enterprises establish a low-carbon and environmental protection construction brand image, and further enhances their core competitive advantages in local infrastructure bidding projects.
Introduce a complete set of recycled asphalt production host with stable performance, low failure rate and strong adaptability: with perfect full-life cycle technical service and after-sales guarantee system, thoroughly solve the problems of complicated operation and maintenance of traditional equipment, frequent failures and lack of service, and provide solid and stable equipment and technical support for enterprises to undertake multi-batch, large-scale and continuous road infrastructure and renovation maintenance projects.
In view of the customer’s construction difficulties and business demands, our technical team tailor-made a complete set of asphalt in-site/plant recycling solutions to overcome all kinds of industry pain points left by traditional recycled asphalt plants.
ZAP-S160 RAP80 recycled asphalt plant abandons the traditional scattered assembly structure and adopts the factory prefabricated modular integrated structure, which is also one of its core competitive advantages. All functional units are pre-assembled, tested and pre-debugged in the production workshop. The field splicing process is simple and efficient, the installation is smooth and fast, and a large number of field welding and modification operations are not required. A large number of complex field operations such as high-altitude welding, structural correction and repeated machine testing are omitted. It can greatly reduce the cost of labor, machinery and construction period on site, and help the project to be put into production quickly. The installation of the complete set of equipment for this Thailand project was smooth and unobstructed, greatly reducing the cycle from mobilization to production, saving considerable labor, machinery and time costs for customers, and gaining high recognition from customers.
The main machine is equipped with 3000kg /batch large-capacity core mixing cylinder, equipped with stable intelligent discharge control system, the stable rated capacity of the whole machine can reach 200-240 tons/hour, which is 30%-40% higher than that of conventional recycled asphalt plant equipment in the market. During the operation of the equipment, the discharge is uniform and the working condition is stable, which can perfectly adapt to various large-scale batch construction projects such as large-scale road network renovation, high-speed reconstruction and expansion, municipal road network upgrading, etc. in Thailand. It fully matches the production requirements of continuous high-intensity discharge for large-scale road reconstruction projects of customers and effectively speeds up the overall construction progress, which is the core production capacity advantage of the equipment for large-scale infrastructure projects.
The recycling asphalt plant equipment is equipped with an industry-proven independent hot and cold recycled aggregate dual treatment system, which can carry out classified and refined treatment of waste asphalt materials with different particle sizes, which is also the core advantage of equipment differentiation. Ultrafine powder recycled aggregate is treated by cold recycling process, and large particle hard old aggregate is heated and recycled by roller, so as to avoid defects such as aging, agglomeration and uneven mixing of recycled asphalt from the root, comprehensively ensure the stability of physical and chemical properties of recycled asphalt mixture, and fully meet the requirements of high standard engineering construction.
The equipment standard cold recycling blending ratio is 10%, and the hot recycling blending ratio can reach 30%-40%, which can maximize the activation of waste pavement aggregate resources, effectively reduce the purchase amount of brand-new asphalt and primary aggregate, continuously help customers reduce raw material purchase investment, significantly improve the overall economic benefit of the project, and truly realize the high-value resource utilization of waste asphalt resources.
The whole machine comes standard with a combined high-efficiency dual dust removal device of gravity settling dust collector + bag dust collector, which has excellent dust collection and filtration efficiency and a high compliance rate of green production indicators. All exhaust gas and particulate matter emission indicators can meet the stringent environmental protection requirements of Thailand and Southeast Asian countries. Control standards can perfectly adapt to the increasingly strict local environmental protection policies, help customers achieve standardized green and civilized construction, and completely avoid the risks of environmental protection supervision and punishment. Help enterprises establish a low-carbon compliance construction brand image.
Complete and standardized technical parameter configuration quantifies the performance advantages of the above ZAP-S160&RAP80 recycled asphalt plant solution, providing intuitive and credible technical basis for overseas customer project approval, bidding and project verification:
| Parameter ITems | Sspecificaciones Parameter |
| 1. Basic Productivity Parameters | |
| Capacidad de la placa de identificación | 200-240TPH |
| Moisture content of applicable materials | 3% -5% |
| 2. Silo Configuration | |
| Primary cold bin | 5 × 10 m³ |
| Hot recycled aggregate bin | 2 × 10 m³ |
| Cold recycled aggregate bin | 10m³ |
| Contenedor de almacenamiento de material caliente | 4+1 warehouse |
| 3. Drying and Combustion System | |
| Nuevo tambor de secado de áridos | Diameter 2.2m, driving power 4×18.5kw |
| Recycled aggregate drying drum | Diameter 1.8m, driving power 4× 11kw |
| Suitable fuel | Aceite pesado |
| 4. Regeneration Process Parameters | |
| Recommended recycled blending ratio | Cold regeneration 10%, hot regeneration 30%-40% |
| 5. Environmental Protection Dust Removal System | |
| Método de desempolvado | Gravity dust collector + bag dust collector |
| 6. Sistema de mezcla | |
| Capacidad del tanque de mezcla | 3000kg /batch, driving power 2×45kw |
| 7. Measurement and Control System | |
| Sistema de medición | Primary aggregate/hot recycled aggregate/cold recycled aggregate/asphalt/admixtures independently metered |
| Sistema de control | Full automatic/manual dual mode + closed circuit video surveillance system |
| 8. Sistema de suministro de betún | |
| Bitumen supply system | Heat transfer oil furnace heating, standard horizontal asphalt tank (optional vertical) |
High-quality asphalt plant equipment performance cannot be separated from perfect landing service guarantee. We have established an integrated life cycle service system for pre-sale, in-sale and after-sales, providing customized landing support for overseas project construction characteristics. The whole process of exclusive docking, standardized landing, long-term operation and maintenance, effectively avoid overseas construction risks and hidden dangers of equipment operation, ensure efficient landing and stable production of customer projects, and successfully achieve the core objectives of quality improvement, cost reduction and compliance operation.
Pre-sales customized solution design: combining Thailand local climate, construction conditions, environmental protection standards and customer capacity and project planning, abandoning universal configuration, tailor-made asphalt recycling production line scheme suitable for local scenarios, ensuring equipment adaptability and project practicality from the source.
Precision factory manufacturing & quality inspection: equipment production in strict accordance with heavy quality standards, selection of high-quality accessories, complete a number of no-load, with material simulation test and parameter calibration before the whole machine leaves the factory, comprehensive inspection of hidden dangers, strict control of equipment quality, to ensure the stability of on-site production.
Smooth on-site modular installation & commissioning: dispatch professional overseas technical team to guide the site, rely on the advantages of equipment modularization, quickly complete module splicing, pipeline docking, electrical debugging and whole machine joint debugging, greatly shorten the overseas installation and production cycle, and avoid the loss of construction period caused by independent debugging errors.
Professional on-site technical training: carry out practical operation training for on-site operation and maintenance personnel, explain in detail the core contents such as equipment start-up and shutdown, parameter setting, recycled material ratio, daily maintenance and common fault handling, help customer teams quickly master operation and maintenance skills, and ensure independent and standardized operation of equipment.
Soporte técnico posventa a largo plazo: provide long-term services such as 7×24 hours remote technical Q & A, troubleshooting, original parts supply, annual inspection and calibration, continuously solve equipment operation and process optimization problems, ensure continuous, efficient and stable operation of recycling asphalt plant equipment for a long time, and completely eliminate customer operation and maintenance concerns.
The complete set of ZAP-S160&RAP80 recycled asphalt mixing plant successfully completed all modular assembly, pipeline docking, system commissioning and complete machine joint commissioning on the project site in Thailand in December 2023. After landing, the equipment has undergone all-weather full-load stable trial operation for one month, with stable working conditions and extremely low failure rate, which completely solves a series of core production pain points faced by customers in the early stage, such as complicated installation, insufficient production capacity, unstable regeneration quality and substandard environmental protection. The overall production effect, construction efficiency and resource utilization effect are all up to standard, and a number of key indicators are better than expected, perfectly fulfilling all commitments of the early customization scheme.
Modular installation completed efficiently with zero obstacles, realizing on-schedule production launch: relying on the advantages of standardized prefabricated modular structure of equipment, the on-site assembly process is simple and efficient, there is no construction stuck point, no docking error and no construction period delay in the whole process, and the landing and production are successfully completed according to the established time node of the project, completely changing the disadvantages of long construction period, high debugging difficulty and easy delay of construction period of traditional recycling asphalt plant equipment, and reserving sufficient construction time for the subsequent road reconstruction project of customers.
Stable 200-240TPH output fully meets large-scale road construction production demands: The equipment maintains a rated output of 200-240 tons/hour throughout the whole process, with uniform discharge speed and stable production conditions, which can fully meet the high-intensity, all-weather and uninterrupted continuous production needs of Thailand’s local large-scale road network renovation, high-speed reconstruction and expansion, municipal road maintenance, etc., effectively improving the overall project construction progress and greatly improving the project delivery efficiency.
Recycling ratio and finished asphalt quality stably reach design standards, reducing client material costs significantly: the cold and hot double regeneration process of the equipment runs stably, the blending ratio of cold regeneration and hot regeneration is accurately controllable, and the compactness, stability, cohesiveness and other indicators of the recycled asphalt mixture stably meet the local engineering construction standards. The high-proportion waste aggregate recycling mode greatly reduces the purchase amount of new aggregate and virgin asphalt, effectively controls the input cost of raw materials, and creates considerable economic benefits for customers.
Low-emission operation fully complies with local environmental protection policies: two-stage dust removal environmental protection system runs efficiently throughout the whole process, effectively inhibiting dust diffusion on the construction site, and the particulate matter emission is clean and compliant, fully conforming to Thailand’s increasingly strict environmental control standards. Help customers realize green and civilized construction, completely eliminate compliance hidden dangers such as environmental protection supervision, shutdown rectification, administrative punishment, etc., and ensure long-term stable operation of enterprises.
Thai cooperation customers highly recognized and positively evaluated the equipment performance, production stability and full-process supporting services of ZAP-S160&RAP80 recycled asphalt mixing plant.
According to the customer, the innovative modular prefabricated structure of the equipment fundamentally solves the common industrial problems of complicated on-site assembly, long construction period, large debugging difficulty and high manpower investment of traditional asphalt mixing plant, and greatly reduces the on-site construction difficulty and comprehensive construction cost. At the same time, the ultra-high stable production capacity of the asphalt recycling equipment, accurate and controllable mixing ratio of recycled materials, and high-quality and stable finished mixture quality accurately solve the core pain points of uneven quality, insufficient production capacity and serious waste of resources of local road recycling projects. From preliminary project survey, personalized scheme customization, equipment precision production and cross-border delivery, to one-stop full-process service of on-site modular installation, precise commissioning and systematic training of operators, the whole process is professional, efficient and meticulous, greatly reducing the project operation and equipment operation and maintenance pressure of customers. Professional product strength and perfect service system make customer cooperation experience excellent, and also lay a solid foundation of trust for long-term, deep and continuous strategic cooperation between the two parties.
The implementation of this Thailand project has set a high-quality industry benchmark for local and Southeast Asian asphalt resource recycling and green road construction. Relying on the mature cold and hot recycling technology of the equipment and the recycling capacity of high-proportion waste materials, the project effectively revitalizes waste asphalt resources, reduces construction waste and resource consumption, and reduces construction pollution. At the same time, it helps the local infrastructure industry to get rid of the traditional high-consumption and low-efficiency construction mode, promotes the transformation and upgrading of road maintenance and road network reconstruction projects to an energy-saving, low-carbon and resource-oriented green construction system, and provides mature practical reference for the green development of regional infrastructure.
With stable equipment performance, remarkable cost reduction and efficiency enhancement achievements and perfect full-cycle service, this project has won high recognition from customers and established a stable long-term strategic cooperation relationship between both parties. In the future, we will work together to deepen the green infrastructure market in Thailand and Southeast Asia, continuously output high-adaptation and high-performance asphalt recycling equipment and customized construction schemes in response to the needs of a large number of road renovation, reconstruction and maintenance projects in the region, assist regional infrastructure to realize resource circulation, cost reduction, efficiency enhancement and compliance green production, and continuously expand the industry benchmark influence.
At present, many road construction enterprises are generally faced with many problems such as complicated installation of traditional recycled asphalt equipment, long production cycle, unstable production capacity, poor quality of recycled mixture, substandard environmental protection, etc., which seriously restrict project construction efficiency and enterprise operating income. ZAP-S160 RAP80 recycled asphalt mixing plant realizes all-round optimization and upgrading for pain points in various industries. With modular rapid assembly structure, stable high production capacity of 200-240TPH, precise cold and hot separation regeneration process and efficient environmental protection dust removal system, it can efficiently solve the whole chain construction problems such as equipment installation, production capacity, waste utilization and environmental protection compliance. If you have asphalt recycling construction, recycling of waste pavement, project quality reduction and other needs, please feel free to contact us, we will combine your construction scenario, capacity requirements and local policies, customized solutions and accurate quotations for you.
