In recent years, Madagascar’s infrastructure construction has continued to advance, and the number of local road maintenance and small-scale new road projects has steadily increased. Local projects are generally characterized by scattered construction sites, tight schedules and limited space, which makes the demand for small, highly flexible asphalt production equipment that can be quickly put into operation more and more urgent. In response to this market demand, ZOOMLINE independently developed and produced ZAP-C20M one-trailer asphalt mixing plant, in September 2022 in Madagascar successfully completed the installation and commissioning, and formally put into production and operation of road projects. Compared with the traditional mobile asphalt mixing plant, this super mobile drumm mix asphalt plant adopts the integrated design, equipped with factory pre-assembled wiring, the whole machine pre-tested mature configuration, completely solved the traditional asphalt plant on-site installation of cumbersome, long commissioning cycle of the industry’s pain points.ZAP-C20M one-trailer asphalt mixing plant has been put into operation since the operation of the stable state of the operating conditions, production capacity to meet the standards, the quality of the output material is excellent, and harvested the high degree of recognition of the customer, for the local ZAP-C20M super mobile drum mix asphalt plant has been highly recognized by customers, providing solid equipment support for the efficient promotion of local small and medium-sized road projects.
The local road project contractor in Madagascar has been undertaking daily maintenance of roads, renovation of rural roads, new construction of small municipal roads and other scattered projects in the region for a long time. These projects are small in volume, short in construction period and irregular in site, so there is no need for large-scale stationary asphalt mixing plant. Customers are in urgent need of a cost-effective, highly mobile, small and medium-sized asphalt mixing plant suitable for small-scale projects, which can flexibly adapt to the construction of multiple scenarios and quickly produce qualified asphalt mixture to meet the needs of regular and fragmented road construction production, while strictly controlling the procurement and operation and maintenance costs of the equipment.
In the early stage of mobile asphalt plant selection, customers face multiple industry challenges in combination with local construction conditions, which are also the common pain points of small and medium-sized road projects in Africa.
Most of the construction sites in Madagascar’s villages and remote roads are scattered, with no fixed large-scale construction sites, and the traditional stationary asphalt mixing plant has a large floor space and is cumbersome to dismantle and install, which is unable to adapt to the scattered construction scenarios.
The local construction window is limited, the traditional asphalt plant needs to be wired, assembled and debugged on site one by one, which is a complicated and time-consuming process, and is very likely to delay the project progress.
Customers have complete requirements for the functionality of the asphalt plant, the need for asphalt mixing plant can independently complete the entire process of asphalt production, covering the supply of cold material, aggregate drying, accurate mixing, environmental protection and dust removal, finished material lifting and storage of silos and all other processes, without the need for additional auxiliary equipment to reduce ancillary costs.
Madagascar lack of local professional electrical commissioning and equipment operation and maintenance technicians, the traditional asphalt plant complex commissioning work is difficult to land, the asphalt plant is ready to use, commissioning performance puts forward a very high demand.
In the face of multiple construction problems, the customer finally decided to use ZOOMLINE ZAP-C20M one-trailer asphalt mixing plant, the core of which comes from the brand’s technical strength, product suitability, mature overseas project experience, and the multiple advantages of ultra-high cost performance.
ZOOMLINE has independent R&D and production capacity. ZOOMLINE has been plowing into the field of asphalt mixing plant for many years, and has a complete independent R&D, design and production system, which abandons the cumbersome split structure of the traditional equipment, and develops a single-trailer asphalt mixing plant integrated solution, which is precisely adapted to the construction scenarios of global small and medium-sized road projects, and the maturity and reliability of the products are far more than that of the industry’s common equipment.
The ZAP-C20M super mobile drum mix asphalt plant can accurately solve the core pain points of customers. The highly integrated single trailer design is perfectly adapted to the scattered and narrow construction sites in Madagascar, with a flexible transfer and a small footprint; the factory pre-assembled and pre-tested configurations completely avoid the complex debugging problems at the site, and are perfectly adapted to the current situation of a shortage of local technology, realizing rapid production.
The brand has mature overseas experience. As early as 2014, our asphalt mixing plant exported to Bangladesh has been stably put into operation, and the long-term stable equipment performance and perfect overseas service system have fully proved the product’s overseas adaptability and quality reliability, which makes the customers’ purchasing more secure.
ZAP-C20M one-trailer asphalt mixing plant has a very high price-performance ratio, the integrated structure greatly saves the site occupation and auxiliary equipment purchasing costs, and the commissioning-free design greatly reduces the on-site labor, time, and operation and maintenance costs, so as to reduce costs and increase efficiency for customers.
ZAP-C20M one-trailer asphalt mixing plant is a standardized self-research and production model with standardized parameters, stable performance, and various configurations accurately matching the needs of small and medium-sized road construction, and the core parameters are as follows:
The model of this mobile asphalt plant is ZAP-C20M, with a rated production capacity of up to 20 tons per hour. It adopts the industry’s exclusive one-trailer fully integrated structural design, which is suitable for short-distance flexible transshipment and rapid deployment; the equipment’s working voltage is suitable for the local working conditions of 380V/50Hz, and the body adopts a green customized appearance, which is neat, durable and suitable for the outdoor construction environment.
Full-featured super moile drum mix asphalt plant equipment, can independently complete the cold material loading, aggregate drying, asphalt mixing, environmental protection, dust removal, finished material lifting, silo storage of the whole process of production operations, without additional ancillary equipment, one-stop to meet all the needs of small and medium-sized asphalt production.
This 20TPH super mobile drum mix asphalt mixing plant is the standardized main model independently developed and produced by ZOOMLINE, and the core highlight is the highly integrated design of the integrated single trailer.
The super mobile drum mix asphalt plant scientifically integrates all the core functional modules required for asphalt production into the main structure of a single trailer, completely subverting the drawbacks of the traditional split-type asphalt mixing plant, such as fragmented components, cumbersome assembly, large area and poor mobility. The overall structure is compact, reasonable layout, strong stability, without complex assembly can be complete landing, can independently complete the whole production process from raw material processing, aggregate drying, accurate mixing to environmental protection and dust removal, storage of finished products, a full range of small and medium-sized road construction, pavement maintenance, sporadic repair and other types of asphalt mixture production needs of the project, the scene is very strong adaptability.
Differing from the conventional mobile asphalt mixing plant on the market, this super mobile asphalt plant in the factory has completed all the electrical components of the standardized wiring, installation and a full range of performance testing, strict control of each circuit, each function, to ensure that the equipment factory zero failure.
The traditional asphalt mixing plant needs to spend a lot of time for on-site wiring, circuit debugging, equipment matching and other complex work, which requires a high degree of professionalism of on-site technicians. The one-trail asphalt plant in the customer receipt, only need to complete a simple equipment assembly and basic wiring docking can be put into use, the production transition phase without the second wiring, the second debugging, greatly simplifying the construction process on site, significantly shorten the project preparation cycle, help customers seize the construction window, and quickly promote the project landing.
The Madagascar project, from the production of asphalt plant to commissioning, relies on ZOOMLINE standardized production system and one-stop overseas service system to achieve efficient landing.
In the production and factory inspection, the super mobile drum mix asphalt plant strictly follows the precision production standards, and each asphalt plant has gone through the whole machine function test, electrical system test, and operational stability calibration before leaving the factory, which ensures the stable performance of the core components in all aspects, and eliminates the factory failure.
ZAP-C20M one-trailer asphalt mixing plant adopts standardized container transportation, with the whole process of protection in place, avoiding the loss of shipping, while supporting a complete set of professional and technical information in Chinese and English, providing customers with clear guidance on installation, operation, operation and maintenance.
In the on-site implementation, relying on the minimalist installation design, the customer quickly completed the on-site assembly and docking, and successfully completed the commissioning of the whole machine in September 2022, and formally put it into operation.
In addition, our company provides full life cycle services for overseas customers, covering the whole process of equipment production, shipping, on-site installation guidance, commissioning, after-sales maintenance, etc. The exclusive overseas technical team can provide remote online Q&A, fault guidance, operation and maintenance training and other services, which can completely solve the customer’s worries about the use of the asphalt plant.
Since September 2022, this ZAP-C20M one-trailer asphalt mixing plant has been in continuous and stable operation in Madagascar under complex outdoor working conditions, with stable hourly production capacity, high uniformity of asphalt mixture and uniform quality of output materials, which fully meets the local road construction material standards.
The overall failure rate of the equipment is extremely low, the operation process is energy-saving and noise reduction, dust removal effect is good, not only to ensure continuous and efficient production efficiency, but also to meet the requirements of environmentally friendly construction, can be adapted to the local normal road construction production needs around the clock, and effectively guarantee the steady progress of a number of projects.
After a long period of on-site use, the customer highly evaluates the super mobile drum mix asphalt plant performance, design advantages and our service system.
Customers said that the single trailer integrated design of ZAP-C20M one-trailer asphalt mixing plant is perfectly suited to the current construction situation of Madagascar, where the construction sites are scattered and small, which is flexible, convenient and highly applicable. At the same time, the design of factory pre-assembly and pre-testing greatly saves labor cost and commissioning time on site, and completely solves the problem of insufficient local technicians. Stable production capacity, reliable equipment quality, effectively avoiding the delay, material waste and other issues, significantly improve the project construction efficiency, reduce the overall construction costs, create good economic benefits for the customer, and achieve a win-win situation in terms of quality and efficiency.
The successful landing and stable operation of the 20TPH one-trailer asphalt mixing plant project in Madagascar has important project value and industry demonstration significance.
On the one hand, the advantages of the mobile asphalt plant’s rapid start-up, efficient production and stable operation effectively shorten the construction cycle of the local road project, reduce the comprehensive cost of infrastructure construction, and help Madagascar’s transportation road network upgrade and improve. On the other hand, the project fully verified the strong ability of ZOOMLINE small mobile asphalt mixing plant to adapt to the complex construction scenarios, limited sites, lack of technical resources and other special working conditions in Africa, highlighting the high adaptability and stability of the product.
At the same time, this project has become a high-quality benchmark case for the brand’s deep plowing in the African infrastructure market, and has accumulated mature landing experience and service system support for the subsequent cooperation of overseas projects in the African region. It further highlights ZOOMLINE’s core brand advantages of independent research and development, high degree of integration, rapid deployment, high cost-effective, and continues to enhance the brand’s competitiveness and reputation in the field of global small and medium-sized asphalt mixing equipment.
ZOOMLINE, as a professional source manufacturer of asphalt mixing plant, has been deeply engaged in the industry for many years, with independent research and development, customized production, overseas one-stop service of the complete ability to accurately adapt to the small and medium-sized road maintenance, new construction of the asphalt production needs of the countries around the world.
We can provide customized mobile asphalt mixing plant and stationary asphalt mixing plant solutions for global road project contractors, project investors and infrastructure enterprises, supporting multi-tonnage equipment customization, factory direct supply, supporting overseas installation and commissioning, technical training, life-long after-sales service and other one-stop services. If you need to know the detailed parameters of the asphalt plant, overseas project cases, exclusive offer, you can leave a message at any time to consult, we will provide you with professional working conditions adapted to the program and attentive service.
