In recent years, Kyrgyzstan’s road infrastructure construction continues to speed up, highway upgrading, municipal road network construction and supporting infrastructure projects continue to release, the market demand for high stability, high adaptability, energy saving and environmentally friendly asphalt mixing plant steadily increased. In order to help the high-quality development of local infrastructure, our ZAP-S100 stationary asphalt mixing plant (100 tons/hour) successfully completed the full set of installation, commissioning and full-load test run in Kara Barta City, Kyrgyzstan, from April 21st to May 14th, 2019, and was formally put into production and operation.
This project is a typical benchmark case of ZOOMLINE’s deep cultivation of Central Asia’s engineering equipment market, which has gained high recognition and long-term trust from the customer by virtue of its solid product quality, excellent ability to adapt to localized working conditions, and systematic full-process services. The highlight of this cooperation is that the customer directly signed a project with us without visiting the factory on site. This high degree of recognition comes from our long-accumulated local brand influence in Central Asia, stable equipment performance and good industry reputation, which fully proves that our asphalt mixing plant is a trustworthy and high-quality solution in the field of local road engineering.
The customer is a senior local road construction company in Kyrgyzstan, which has been deeply cultivating the local infrastructure market for many years, has rich experience in the construction of large-scale highways, municipal roads and ancillary facilities, and owns a mature construction team and a perfect engineering equipment system, which is a very strong local infrastructure construction unit. Before the project cooperation, the customer has configured two asphalt mixing plants, long-term service local key road projects, engineering practice experience.
Since 2018, as the customer’s business map continues to expand, the number of large-scale road projects undertaken has increased significantly, the original old asphalt plant capacity ceiling, operational stability has been unable to match the new construction volume, asphalt production capacity is insufficient, continuous production capacity is limited, difficult to ensure the progress of the project and other issues, which has become the core bottleneck restricting the expansion of the enterprise’s business.
In order to break through the short board of production capacity, improve the project construction efficiency, the customer urgently needs to add a 100 tons / hour, stable operation, low failure rate, suitable for the special climate and construction environment in Central Asia’s stationary asphalt mixing plant, through the upgrading of intelligent, high-performance production equipment to meet the needs of large-scale, continuous asphalt mixing production, and to strengthen the core competitiveness of the enterprise in the local infrastructure market.
In the international engineering machinery and equipment procurement system, field verification of manufacturers’ production bases, production capacity and quality control system is the core link for overseas customers to avoid procurement risks and confirm the qualification of cooperation, which is also the common procurement process in the industry. However, after completing the program docking, technical confirmation and business communication, the customer in Kyrgyzstan did not conduct any on-site inspection of the factory, and directly finalized the cooperation and signed the formal contract. This ultimate trust without endorsement and field verification is the best proof of ZOOMLINE’s many years of deep plowing in the Central Asian market, precipitating brand reputation and product strength.
Our long-term strategic layout of Kyrgyzstan and Central Asia neighboring countries infrastructure market, independent research and development and production of asphalt mixing plant is widely used in various types of local highway, municipal, transportation infrastructure projects, landing a wealth of cases, comprehensive scene coverage. Our long-term stable project delivery capability and equipment operation performance have enabled us to establish high brand awareness and industry recognition in the local engineering circle, and become the preferred brand of asphalt mixing plant for local customers.
Central Asia has a large temperature difference between day and night, dry climate, and complex outdoor construction environment, which requires strict requirements on weather resistance, stability and continuous operation capability of the equipment. Our stationary asphalt mixing plants exported to Central Asia are specially optimized for local working conditions, with advantages such as low failure rate, strong adaptability, stable operation and long service life, etc. The feedback from long-term projects has formed a strong market reputation, which completely eliminates customers’ purchasing concerns.
Relying on the rich experience of Central Asia project operation, our technical team combined with the customer’s project size, construction scenarios, production capacity indicators and local construction standards, tailored for its exclusive equipment configuration program, accurately match the actual needs of the project. From the accounting of technical parameters, equipment configuration optimization to the project implementation program disassembly, refinement of the offer, the whole professional and efficient docking service, fully demonstrating our technical strength and service professionalism, for zero investigation to sign a contract for cooperation to build a solid foundation of trust.
100T/H Stationary Batch Asphalt Mixing Plant is a mature and standardized model for medium and large-scale road infrastructure projects. Each core system adopts optimized structure and high-quality configuration with solid structure, stable operation and wide adaptability, which can meet the demand for long-time and high-intensity continuous production and perfectly adapt to the construction conditions of Kyrgyzstan’s large-scale road construction, and the core system configurations are as follows:
The equipment is equipped with 4 groups of independent cold aggregate bins, standardly equipped with silo wall vibration device and lack of material alarm system, which can effectively prevent the material from clogging, batching deviation and other problems. Both sides of the silos are equipped with protective nets and special maintenance platforms, taking into account the production safety and the convenience of the later operation and maintenance, to achieve uniform, stable and continuous delivery of aggregates, and to provide a basic guarantee for the standardized continuous production.
The drying drum adopts 80mm thickened rock wool insulation layer, and the outer layer is fully covered with stainless steel protective structure, which minimizes heat loss and enhances the heat utilization rate; paired with high-performance pulverized coal burner, the heating is even and the drying efficiency is stable, which can be adapted to the high-intensity continuous drying operation to meet the needs of large-scale construction and production.
Adopting two-stage hierarchical dust removal structure of primary gravity dust removal + secondary bag dust removal, with large filter area design, the dust removal efficiency is excellent, which can efficiently capture production dust and control pollutant emission from the source, which is fully in line with the local environmental protection and emission standards of Kyrgyzstan, and realizes the green and compliant production.
Equipped with 500,000kcal/h coal-fired thermal oil furnace, it can provide stable heat source for bitumen constant temperature storage and circulating heating, effectively avoiding bitumen condensation and performance degradation, and guaranteeing stable quality of asphalt materials. At the same time, we provide a full set of standardized construction drawings to support customers to customize the construction of local bitumen auxiliary tanks, to achieve the main engine and auxiliary equipment accurately adapted to the seamless connection.
Adopting the container-like integrated control room, the overall length of 5m, reserved air-conditioning installation points, adapted to the complex outdoor construction environment. The core electrical components of the whole machine are selected from international famous brands, with strong stability and low failure rate; equipped with fully automatic computer control system, it supports remote control, real-time monitoring of working conditions and intelligent failure warning, realizing high-precision, intelligent and low manpower consumption automated production operations.
Compared with the same type of asphalt plant in the industry, ZAP-S100 stationary asphalt mixing plant in the production stability, energy saving, environmental compliance, intelligent operation and maintenance, geographic adaptability, etc., with outstanding comprehensive advantages, can be long-term for customers to reduce costs and increase efficiency, improve project revenue, the core value of the advantages are significant:
The iteratively optimized integrated system of batching, drying, heating and mixing can stably maintain the rated capacity of 100 tons/hour for a long period of time, with accurate material proportioning, even mixing and uniform quality of finished products, which is fully compatible with the continuous construction cycle of large-scale road projects, and completely solves the core pain point of insufficient production capacity and lagging progress in construction for the customers.
The thickened thermal insulation structure greatly reduces heat loss, and with the high-efficiency pulverized coal burner, the fuel combustion is more adequate and the heat utilization rate is significantly improved, which effectively reduces the overall energy consumption and fuel consumption of the asphalt mixing plant equipment. Long-term operation can significantly reduce the customer’s operating expenses and improve the overall economic efficiency of the project.
The dual-stage dust removal system realizes high-precision dust filtration, and the dust emission concentration is strictly controlled within the local environmental protection limits, which is in full compliance with the requirements of Kyrgyzstan’s environmental protection policy, helping the customer avoid the risk of environmental protection verification and guaranteeing the project’s continuous compliant operation.
Fully-automatic intelligent proportioning system can realize accurate automatic dosage, constant temperature control and real-time monitoring of working conditions, together with remote operation and maintenance and fault warning functions, greatly reducing the difficulty of manual operation and human errors, and at the same time, streamlining the position configuration, effectively saving long-term manpower operation and maintenance costs.
The whole asphalt plant machine adopts stainless steel protection, anticorrosion and anti-aging special optimization design, targeted to adapt to Central Asia’s large temperature difference between day and night, dry climate, outdoor working conditions in complex operating environments, low equipment failure rate, strong resistance to damage, longer service life, and significantly reduce the later downtime loss and maintenance costs.
During the landing stage of this 100ton stationary asphalt plant project, the site faces multiple challenges such as limited local construction conditions, difficulty in adapting to the special climate in Central Asia, and high precision requirements for localized matching of auxiliary equipment. In order to ensure zero delay in the delivery of the project, the asphalt plant one-time successful commissioning and stable production, we provide a full cycle of one-stop professional services from the preliminary technical docking, mid-site landing to the delivery of the commissioning of the full cycle, one by one to overcome the difficulties of on-site construction, to ensure the efficient landing of the project.
Pre-Project Customized Guidance: Our technical team deeply combines the local construction characteristics and climate environment in Kyrgyzstan, outputs a full set of standardized construction drawings and technical specifications for customers, and provides one-on-one guidance to customers to complete the localized customized production and installation of bitumen tanks and other auxiliary equipment to ensure that the main engine and auxiliary equipment parameters match and operate in tandem, and to avoid the hidden dangers of equipment adaptability from the source.
Full-Process On-Site Support: we strictly implement the standardized production, container standardized shipment, on-site precision assembly, piping system docking, the whole system debugging of the whole process control, professional engineering team on-site technical guidance, to avoid installation deviations and construction errors, to ensure that each process standardization, standardization of landing.
Targeted Solution for On-Site Difficulties:For the special climate pain point of Central Asia with big temperature difference between day and night and dry air, the technicians optimize the debugging parameters of the asphalt mix plant equipment, upgrade the temperature control system and drying system adaptation logic, strengthen the low-temperature start-up performance of the equipment and adaptability to drying conditions, effectively solve all kinds of on-site technical problems, and protect the equipment for all-weather stable operation.
After 23 days of refined construction and systematic debugging, on May 14, 2019, the whole set of ZAP-S100 asphalt mixing plant successfully passed the full-load test run, with all the operating parameters up to standard and the quality of the finished products stable, and was formally put into commercial continuous production, successfully completing the project delivery.
Since the equipment was officially put into operation, ZAP-S100 stationary asphalt mixing plant has been operating steadily, with standard capacity output and excellent mixing quality in the project site in Kyrgyzstan, which has completely solved the problems of capacity shortage and construction constraints of the customer in the early stage, and enhanced the efficiency of road construction and the quality of project delivery in an all-round way.
The actual operation data show that the asphalt mix plant equipment can continuously and stably output 100 tons/hour of standard capacity, with accurate asphalt material proportioning, even mixing and stable performance of the finished product, which fully meets the standards of materials used in the construction of high-grade highways and municipal roads. At the same time, the equipment has controllable energy consumption, environmental protection standards, low failure frequency, convenient operation and maintenance, stability and economy are far beyond the customer’s expectations.
The customer highly evaluates the comprehensive performance, working condition adaptability, energy saving and environmental protection performance and intelligent operation experience of the 100-ton stationary batch type asphalt plant, and fully recognizes our professional, efficient and meticulous full-process landing services. Based on the successful cooperation and stable equipment performance of this project, the customer clearly expresses the will of long-term strategic cooperation in depth, plans to continue to carry out multiple equipment, multi-project regular cooperation with us in the subsequent road infrastructure expansion projects.
Successful delivery of a single project is not our development goal, continuous technological iteration, product upgrades and service optimization, to create long-term stable value for global customers, is the core development concept of our deep-rooted asphalt mixing plant field. Over the years, our company has always maintained R&D and innovation efforts, and continued to plough into the infrastructure market in Central Asia to create high-quality asphalt plant equipment and service systems that meet localized needs.
Sustained Product Technology Iteration: We continue to research Kyrgyzstan and Central Asia regional climate characteristics, construction habits and environmental policy iterative trends, targeted optimization of asphalt mixing plant structural design, energy saving configurations, dust removal system and temperature control system, and continue to improve the environmental suitability of the asphalt mixing plant, productivity and durability, to create customized engineering equipment solutions to meet the needs of Central Asia market.
Full Lifecycle Service Upgrade: We continue to improve the whole life cycle service system of asphalt plant, optimize the pre-sale customized program design, installation and commissioning guidance, after-sales operation and maintenance training, rapid response to failures and other full-chain services, to provide all-weather, all-round technical support for overseas customers, and timely resolution of various types of problems in the operation and maintenance of asphalt plants.
The successful landing of the 100-ton asphalt mixing plant project in Kyrgyzstan further consolidates our brand advantages and market position in the field of road construction equipment in Central Asia, accumulates mature localized project operation experience, sets a benchmark for the cooperation of infrastructure projects in neighboring countries, and continues to expand the brand’s core influence in the field of infrastructure construction in Central Asia.
The successful commissioning and stable production of Kyrgyzstan ZAP-S100 stationary asphalt mixing plant project is a comprehensive and concentrated manifestation of our brand strength, product quality, technical capability and service level. The high degree of trust of the customer who signed the contract directly without any field inspection originates from our local reputation in Central Asia and reliable asphalt plant performance over the years; and the long-term and stable on-site operation effect of the equipment, the high degree of customer recognition and the intention of continuous cooperation further verifies the reliability, practicability and technological advancement of ZAP-S100 asphalt mixing plant.
En el futuro, ZOOMLINE will continue to uphold the core concepts of technological innovation, quality-oriented, service-oriented, and continue to iterate and upgrade the energy-efficient, green and environmentally friendly, intelligent and stable asphalt mixing plant, and continue to optimize the service system of overseas projects, so as to provide one-stop, customized, and cost-effective asphalt mixing plant solutions for the infrastructure customers of Kyrgyzstan and other parts of the world and to assist in the high-quality development of global road and infrastructure construction. infrastructure development.
If you are selecting a highly stable and adaptable stationary asphalt mixing plant for road infrastructure projects in Central Asia, ZOOMLINE can customize a full range of asphalt mixing plant solutions from 60-400 tph for Kyrgyzstan and Central Asia’s special construction environments, environmental protection standards, and production capacity requirements.
ZOOMLINE provides free professional technical consultation, customized project design, global standardized installation and commissioning, and full-cycle after-sales service, covering the whole range of stationary aspghalt plant and mobile asphalt mixing plants, which are comprehensively adapted to the needs of municipalities, highways, large-scale infrastructures, and other types of engineering scenarios.
If you need to get exclusive project quotation and customized construction plan, please feel free to contact us!
