Under the continuous empowerment of the “Belt and Road” initiative, the transportation infrastructure construction in Uzbekistan and the whole Central Asia region has entered into a phase of rapid growth, highway upgrading, municipal road network construction and other projects continue to land, and the local market demand for high stability, high capacity, environmentally friendly asphalt mixing plant continues to be strong. As a professional source manufacturer of asphalt mixing plant in China, our 120TPH stationary batch asphalt mixing plant(ZAP-S120 Stationary Asphalt Mixing Plant) has successfully landed in Andijan, Uzbekistan and realized long-term stable production, which provides reliable equipment guarantee for the efficient advancement of local road infrastructure projects.
The cooperation of this project began with the customer’s initial inquiry in 2018, and after several rounds of professional and technical consultation, customer’s on-site factory inspection, and personalized program customization, the two sides successfully reached a strategic cooperation. The whole set of asphalt plant was formally put into operation in June 2019, with stable production capacity, high quality and uniform asphalt finished product quality and standardized service in the whole process, the effect of equipment operation fully meets the customer’s project expectations, and harvests a high degree of recognition from overseas customers, which has become a benchmark demonstration project for the landing of stationary asphalt mixing plant in Central Asia.
– Location: Andijan, Uzbekistan
– Matchmaking time: Started inquiry and negotiation in 2018.
– Formal commissioning time: June 2019
– Core equipment: 120TPH stationary batch asphalt mixing plant
In recent years, Uzbekistan continues to increase the investment in transportation infrastructure, the volume of regional road construction projects has been rising year by year, and the traditional old asphalt mixing plant can no longer meet the needs of large-scale, high-intensity, continuous engineering operations. The local project customer, the original old asphalt mixing plant in the long-term use, gradually exposed the lack of capacity, poor mixing uniformity, equipment failure rate, etc. Many problems, not only difficult to meet the requirements of high-volume construction production, but also a serious drag on the progress of the project, affecting the quality of road construction, and become the core bottleneck of the project promotion.
In order to break through the shackles of production capacity and meet the high standard road construction specifications, the customer urgently needs to purchase a new stationary asphalt mixing plant with large capacity, high stability, energy saving and environmental protection. At the same time, Uzbekistan has strict requirements for asphalt mixture proportioning accuracy, molding stability, construction and environmental protection standards, and the asphalt mixing plant needs to be adapted to the local energy structure, limited construction sites and local environmental protection policies, which puts forward high standards for the technical research and development strength of the asphalt mixing plant manufacturers, the ability to customize and adapt to the overseas landing service level.
In the face of uneven quality of asphalt mixing plants in the market, the customer always upholds strict procurement standards, and prioritizes the selection of source manufacturers with mature mass production experience, perfect technical system and rich overseas landing cases, so as to avoid the industry pain points of common asphalt mixing plant production capacity, unstable quality, and imperfect after-sales system, and to ensure the long-term and stable operation of the project.
This cross-border cooperation is not a single simple purchase, but a careful choice after market research, multiple comparisons, and in-depth verification of the strength of the customer. From the initial online inquiry to the final signing of the contract, the whole process of cooperation has progressed step by step, showing the gradual understanding, in-depth recognition and complete trust of overseas customers on the quality of our products, technical strength and brand reputation.
Initial Inquiry (2018): In 2018, we formally received the equipment inquiry from the Uzbek customer. The customer clearly explained the site capacity gap and project construction pain points, focusing on the actual capacity of large-capacity stationary asphalt mixing plant, equipment configuration, energy consumption standards, environmental protection parameters and overseas installation after-sales protection and other core issues. In response to the customer’s project scenarios, construction scale and localization needs, our professional technical team responded quickly and customized a full set of 120TPH stationary batch asphalt mixing plant solutions for the customer, taking into account the local climate environment, energy characteristics, and environmental protection norms in Uzbekistan.
Multi-Round Technical Negotiation: In the subsequent rounds of technical consultation and business negotiation, our team has provided detailed and professional answers to the customer’s concerns about the equipment parameters, production process, operating costs, construction period, warranty service and other core issues, while continuously optimizing the asphalt mixing plant configuration according to the customer’s project needs, to eliminate the customer’s all-around concerns about cooperation. In order to further verify the manufacturer’s production strength and equipment quality, the customer traveled to China to visit our production base for field investigation and research.
On-Site Factory Inspection & Recognition: During the visit, the customer visited our standardized production workshop, intelligent processing equipment and strict factory quality inspection process, and fully understood the standardized production system and process standards of stationary asphalt mixing plant. Our mature scale production capacity, exquisite manufacturing process, strict quality control management system, as well as the mass production and delivery of large-scale asphalt mixing plants have gained the customer’s high recognition, which has completely eliminated their doubts about product quality, delivery cycle and equipment stability.
Final Cooperation Confirmation: At the end of the field visit, the customer, based on the full trust in our brand and products, finalized the cooperation and signed the equipment purchase contract on the spot.
Our 120TPH stationary batch asphalt mixing plant is a large-capacity, high-efficiency, low-energy, environmentally friendly asphalt mixing plant tailored for large and medium-sized road infrastructure projects. The whole plant is scientifically configured, stable and reliable, and can accurately adapt to the local construction environment and engineering standards in Uzbekistan. The core system has outstanding advantages, and fully meets the needs of large-scale, continuous asphalt mixing operations:
The 120TPH stationary batch asphalt mixing plant equipment is equipped with 4 sets of standard cold aggregate bins, which are equipped with high-performance bin wall vibration device and intelligent lack of material alarm device, which can effectively eliminate the problems of aggregate clogging, material breakage, and uneven feeding, and ensure the continuous, even and stable batching of the whole process. Both sides of the silo are equipped with safety protection net and exclusive maintenance platform, which not only ensures the safe operation of the asphalt plant equipment, but also facilitates the daily inspection and maintenance of the equipment by the staff and effectively reduces the failure rate of the equipment, which is perfectly suited for the long-term and uninterrupted large-scale construction scenarios.
The drying drum adopts thickened 80mm rock wool heat preservation layer, and the outer layer is fully covered with stainless steel protection material, with excellent heat preservation and insulation performance, which can greatly reduce heat loss and energy consumption of equipment operation. The equipment supports pulverized coal burner, gas burner two-way option, can be flexibly adapted to the local mainstream energy supply mode in Uzbekistan, to achieve full and uniform drying of aggregates, from the source to control the quality of the material, laying the foundation for high-quality asphalt mixture mixing.
The whole set of dust removal system adopts the double purification structure of primary gravity coarse dust removal + secondary bag fine dust removal, with large filtration area, strong adsorption capacity and high dust removal efficiency, which can fully satisfy the stringent local environmental emission standards in Uzbekistan. It can effectively solve the problem of dust spillage in the construction process, realize green construction, help the enterprise avoid environmental risks, and meet the requirements of green development of local infrastructure.
The 120-ton asphalt mixing plant is equipped with 400,000-kcal gas-fired heat-conducting oil furnace, which has fast heating speed, high temperature control precision and stable operation, and can realize constant temperature storage and even speed delivery of asphalt, effectively avoiding problems such as bitumen condensation, aging and deterioration, and guaranteeing stable performance of asphalt raw materials. At the same time, we provide customers with free professional tank construction drawings, support customers to combine the site conditions of localized customized bitumen storage tanks, highly adapted to the site installation and construction scenarios.
The ZAP-S120 stationary batch mix asphalt plant equipment adopts the container-like integrated control room, with solid structure, dustproof and rainproof, and reserved air-conditioning installation position, which can be adapted to all kinds of outdoor complex construction environments. The total length of the control room is 5 meters, and the operation space is spacious and comfortable. The core intelligent control system is equipped with remote control, remote operation and maintenance functions, and the core electrical components are selected from international famous brands with high precision, high stability and low failure rate, which can realize the automatic intelligent control of the whole process of batching, mixing, and discharging, significantly reduce the manual operation error, and enhance the overall construction efficiency and the qualified rate of finished products.
The project faces a number of localization adaptation problems in the process of landing: the local energy use standards, construction site layout specifications, and road construction parameters in Uzbekistan differ from those in China to a certain extent, and the available construction space at the project site is limited, which puts forward higher requirements for equipment layout planning, debugging of operation parameters, and energy adaptability in terms of refinement.
To address the above pain points, our technical team provides a full range of customized local adaptation solutions: flexible matching of the burner model with the local energy structure to match the local energy supply and effectively control the operating costs of the asphalt mixing plant; optimize the overall layout of the asphalt mixing plant according to the measured site dimensions to ensure the safe and efficient operation of the equipment within the limited space; and accurately calibrate the equipment against the local road engineering construction standards to ensure that the equipment can operate safely and efficiently. Strictly comparing with the local road construction standards, we accurately calibrate the mixing ratios and operating parameters to ensure that the output asphalt mixture fully complies with the local construction specifications, and successfully break through the barriers of localized construction.
We provide one-stop landing service for this overseas project, covering the whole process of asphalt plant equipment quality inspection, standardized container packing, cross-border logistics and transportation, on-site installation guidance, precise commissioning and calibration, and systematic technical training. After the production of the asphalt mixing plant is completed, it undergoes a number of stringent quality inspections to confirm that all parameters are up to standard and the performance is stable before shipment. After the asphalt mixing plant arrives at the project site, the technical team follows up the installation and commissioning work, and provides systematic training for the local operators on equipment operation, daily maintenance and common troubleshooting, so as to ensure the long-term stability and safe operation of the equipment.
In June 2019, the whole set of 120TPH stationary batch asphalt mixing plant was put into production at the Andijan project site in Uzbekistan. Since its commissioning, the equipment has been running smoothly and can maintain the rated capacity output stably for a long time without frequent failures and shutdowns. The asphalt mixture produced by the plant is accurate in proportion, uniform in texture and stable in performance, which fully meets the high standard construction requirements of local highways and municipal roads, and efficiently undertakes large-volume construction tasks of the customer, completely solving the customer’s core pain points of insufficient production capacity and unstable quality of materials.
تقييم العميل: After a long period of on-site operation, Uzbekistan customers have highly recognized and positively evaluated our 120TPH stationary asphalt mixing plant in terms of equipment quality, production capacity performance, operational stability and whole process supporting services.
Service Recognition: Feedback from the customer shows that ZAP-S120 asphalt plant has sufficient capacity, excellent output quality and low failure rate, which is perfectly suited to the continuous construction of large-scale infrastructure projects, and the actual operation results have fully met or even exceeded the expected standards at the initial stage of the project construction. At the same time, the customer highly recognizes our pre-sale customized solution adaptation, in-sale refined delivery landing, after-sales continuous technical support of the whole chain of professional service system.
إنجاز المشروع: The stable and efficient operation of the 120TPH stationary asphalt mixing plant not only greatly improves the customer’s construction efficiency and shortens the project construction period, but also effectively reduces the equipment operation and maintenance costs and construction losses, creating considerable economic benefits for the customer, and at the same time, providing strong support for the high-quality construction and upgrading of the local transportation infrastructure in Uzbekistan.
Among the many asphalt mixing plant manufacturers at home and abroad, the Uzbekistan customer finally chose to enter into a deep cooperation with us, the core thanks to our differentiated product advantages, mature technical system and perfect overseas service capabilities, specifically reflected in the following four points:
We focus on asphalt mixing plant R & D and production for many years, with modern standardized production workshop, precision intelligent processing equipment and perfect quality control system. From the selection of raw materials, core components processing, machine assembly to the factory simulation debugging, each process is the implementation of stringent quality standards, to ensure the stability, durability and reliability of each factory equipment.
For the construction environment, energy structure, environmental protection policy and project scale differences in different countries, we can provide one-to-one exclusive equipment configuration and project solutions to accurately solve the problem of localization and adaptation of overseas projects, eliminating the problem of incompatibility of universal asphalt mixing plant, and making the equipment more adaptive to the site construction needs.
We have established a mature full-cycle one-stop service system, covering pre-sales technical consulting, condition survey, program customization, factory inspection and docking; in-sales production progress follow-up, quality control, cross-border logistics delivery; after-sales on-site installation, equipment commissioning, operation training, lifelong operation and maintenance guidance and technical upgrades, to provide escort for overseas projects, so that customers can purchase without worry and use with peace of mind.
Our asphalt mixing plants have been exported to a number of overseas countries, and we have accumulated rich experience in overseas site adaptation, energy adaptation, and commissioning under working conditions. The performance of our equipment has been verified in various complex construction scenarios, and it has stable operation and excellent reputation in the market, so we have the strength of delivering and landing services for mature overseas projects.
The successful landing and stable operation of this 120TPH stationary batch asphalt mixing plant project in Uzbekistan fully proves the excellent quality of our asphalt mixing plant, mature technology research and development strength and professional overseas project service capability. With the core advantages of high capacity, high precision, strong environmental protection and high stability, the asphalt plant has effectively helped improve the quality and efficiency of the local transportation infrastructure in Uzbekistan, and has also become a benchmark case for us to plough into the overseas market in Central Asia and build a reputation for our international equipment.
We can customize the whole set of solutions of stationary asphalt mixing plant, mobile asphalt mixing plant and recycled asphalt mixing plant for different project scales, construction scenarios and budget standards, and all the asphalt plants are sold directly by the manufacturers without any intermediary price difference, which has outstanding cost-effectiveness. If you have asphalt mixing plant procurement, program customization, project consulting needs, welcome to contact us at any time to get the exclusive engineering solutions and accurate quotes.
