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  • 01-mobile-asphalt-batching-plant
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Mobile asphalt mixing plant

  • Application

    Mainly used in the road construction of national road,main or middle road,city road,airport and bridge, transport and install conveniently

  • Capacity

    80-160(T/H)

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E-mail:info@zoomline.biz

Mobile Asphalt Mixing Plant

Mobility, efficiency, easily transportable mobile/portable batch asphalt mixing plant

ZAP-M models mobile/portable wheeled batch asphalt mixing plant are available from 80TPH to 160TPH

• Easily transportable

• Easily assembling & disassembling

• Landing legs with support bases to ensure adequate stability.

• Low maintenance operation

• Low energy consumption

• Low emission

• Saving time and cost of installation

• Multi-fuel burner

• Fully automatic controls

Cold Aggregate Feeding System

 

 

- The belt feeder use frequency conversion speed control, speed adjust rang is wide, high working efficiency.

- Every hopper discharge gate have material shortage alarming device, if material shortage or material arching, it will alarm automatically.

- On the sand bin, there is vibrator, so it can guarantee normal working.

- There is isolation screen on top of cold bin, so can avoid large material input.

- The conveyor belt use circular belt without joint, steady running and long performance life.

- At the input port of feeding belt conveyor, there is one simple screen can avoid big material input which can enhance hot efficiency and make sure the drying drum, hot aggregate elevator and vibration screen work reliability.

- Landing legs with support bases to ensure adequate stability.

Drying System

 

- The blade geometry of the dryer has been optimized to deliver an exceptionally efficient drying and heating process with reduced energy consumption,improve heating efficiency 30% than conventional design; Because of High heating efficiency, drum surface temperature is relatively low, so the cooling time after operation is considerably shorted.

- Fully insulated and clad aggregate dryer. Drive by electric motors and gear unit through polymer friction drive support rollers.

- Adopt famous brand HONEYWELL temperature intelligent control system.

- Adopt high combustion efficiency Italian brand burner, make sure low exhaust gas emission (like CO2,low No1 & No2, So2).

- Diesel, heavy oil, gas, coal or multi-fuel burners.

- Landing legs with support bases to ensure adequate stability.

- Integrated highly efficient burner on one mobile chassis

Mixing Tower

- Integrated vibrating screen and hot storage and weighing and mixer in one mobile chassis, easily transportable and installation.

- Improved vibration and amplitude to optimize impact on the available screen. the best combination of vibrating direction & screen box dip angle, ensure ratio and screening efficiency.

- Adopt famous brand METTLER TELEDO weighing sensor, make sure accurate weighing, in order to make sure the asphalt mixture quality.

- Mixer are designed by 3D mixing design, with long arms, shortened shaft diameter and a bi-directional mixing blades array. the discharging process has been completely redesigned, the discharge time is minimal. the distance between blades and bottom of the mixer is also restrained to the optimal minimum.

- Bitumen is sprayed from multi-points evenly over aggregate by one pressurized bitumen pump to achieve full coverage and high mixing efficiency.

- Landing legs with support bases to ensure adequate stability.

Dust Collecting System

- Gravity primary dust collector collecting and recycling bigger fine, saving consumption.

- Bag house secondary dust filter control emission be lower than 20mg/Nm3, eco-friendly.

- Adopt USA Dopont NOMEX filter bags, high temperature resistance and long service life, and the filter bags ban be replaced easily and quickly with no need for special tools.

- Intelligent temperature and control system, when the dust air temperature is higher than set data, cold air valve will be opened automatically for cooling, avoid the filter bags are damaged by high temperature.

- Adopt high voltage pulse cleaning technology, contributing to a lower bag wearing, longer lifespan and better dust removal performance.

- Mobile chassis as optional according to project solution.

Control system

- Adopt Germany SIEMENS electrical element, working stably even in harsh working environment.

- Adopt Japan ORMON PLC and touch screen, have high data processing capacity, with automatic data sheet control, various operation data can be saved real-times.

- All system power switches can be controlled via control panel,easy operation and control.

- Multi-language compatibility, display language can be selected according to the customer’s preference.

- Control cabinet adopt IP55 safety protection class which can match highest industrial standard in whole global.

- Containerized control room, with heat insulation and sound insulation layer.

- Global remote automatic detection function.

- Mobile chassis as optional according to project solution

 
Items ZAP-M80 ZAP-M100 ZAP-M120 ZAP-M160
Plant Capacity 80t/h 100t/h 120t/h 160t/h
Cold Aggregate Feeding System
Hopper capacity 4 x 6.5m3 4 x 6.5m3 4 x 6.5m3 5 x8m3
Belt capacity 100t/h 120t/h 140t/h 180t/h
Drying System
Drying drum size 1500x6600mm 1500x6600mm 1800x8000mm 1900x9000mm
Drying capacity 80-100t/h 100-120t/h 120-140t/h 160-180t/h
Burner (oil) 60-600kg/h 100-1000kg/h 100-1000kg/h 140-1400kg/h
Fuel consumption (oil) 6.5-7kg/t 6.5-7kg/t 6.5-7kg/t 6.5-7kg/t
Mixing Tower
Screen 4 layer 4 layer 4 layer 4/5 layer
Aggregate weighing 3x1000kg 3x1500kg 3x1500kg 3x2000kg
Bitumen weighing 3x100kg 3x200kg 3x200kg 3x200kg
Filler weighing 3x100kg 3x200kg 3x200kg 3x200kg
Mixer capacity 1000kg 1300kg 1500kg 2000kg
Mixing cycle 45s 45s 45s 45s
Dust Collecting System
Bag house filtering 380m2 400m2 500m2 550m2
Exhaust Fan power 45kw 55kw 2x45kw 2x55kw
Asphalt Temperature 140-180 ℃ 140-180 ℃ 140-180 ℃ 140-180 ℃
Finished Asphalt Silo (Optional) 30 ton 30 ton 30 ton 60 ton
Total Power -270kw -300kw -390kw -500kw

 

*Plant capacity is base on standard working condition as followings:


Atmospheric pressure
760mmHg
Ambient temperature 20℃
Material passing 40mm mesh 100%
Material passing 3mm mesh 40%
Material passing 74µm ≤7%
Aggregate temperature at discharging end of drum dryer 160℃
Density of aggregate 1650kg/m3
Specific heat of aggregate 0.21kcal/kg℃
Filler content 5%
Bitumen content 5%
Sand content ≤40%
Max.aggregate size ≤40mm
Average moisture of cold aggregates ≤5%
Cycle time per batch 45s
Diesel calorific value ≥10500Kcal/kg
Heavy oil calorific value ≥9850Kcal/kg
Nature gas calorific value ≥8000Kcal/Nm3
Coal calorific value ≥5500Kcal/kg

 

Mobile asphalt mixing plant

 

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