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Coal burner

  • Application

    Our coal burner is mainly used in asphalt mixing plant, boiler, dryer (such as brick kiln), metallurgy and other industries

  • Capacity

    15-400(T/H)

  • Motor Power

    16.95-254.95(KW)

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E-mail:info@zoomline.biz

I. MFR Series Coal Burner

MFR series pulverized coal burner is mainly composed of pulverized coal machine, host of combustion machine(including combustion chamber, automatic back and forth motion system, automatic rotation system, the combustion air supply system) control system, ignition system, the crater and others.

MFR series pulverized coal burner working principle

The coal that diameter less than 20 mm is crushed by coal power crusher firstly, then the coal power is transported to main burning chamber by flexible pipe, and then ignited by oil gun. Meanwhile, the blowing fan provide wind to main burning chamber through circular rotary wind pathway in back coverer, wind go forward along inner wall in chamber, the high temperature airflow mix coal powder and then burn strongly, the high temperature flame sprays from the fire outlet and come into drying drum to heat the cold aggregate.

Features of MFR series coal burner

●Adopts new structure, change the traditional burner mechanism, exclusively using of rotary combustion burners to solve the problems of traditional burners which are easy slag-bonding and incomplete burning and etc.

●High flame temperature, energy saving and completely burning.

●Adopts the exclusive ingredients of firebrick of high performance, prolong service life.

●Continuous production, has no need to scarfing cinder everyday.

●Lower production cost, is only the 1/3 of oil burner.

●With high automaticity, convenient to control aggregate temperature, discharging aggregate through dry mixing drum.

●Port temperature measuring equipment return signal to the frequency changer of coal machine , change the aggregate temperature through frequency changer automatically control the volume of coal.

●Ignite is simple and easy, auto and manual ignition is optional. Ignition oil gun nozzle with special structure, atomization effect, kerosene combustion.

Ⅱ.New Type Multi-Purpose MFR-S Series Coal Burner

This type of coal burner is mainly used in boiler, dryer and asphalt mixing plant.

MFR-S coal burner composition: Coal Storage System, Coal Conveying System, Coal Burner, Control System 

Features of MFR-S series pulverized coal burner

●Concentrated separation of combustion, reduce NOx emissions.

●Air-staged combustion,Reducing the emission of NOx.

●Flue gas recirculation,Reducing the emission of NOx.

●Secondary Air Multi-stage adjustable, the flame can be flexible adjusted, better matching the boiler.

●Good adaptability to different coal, even inferior coal.

●Compact structure,easy installation.

Advantages of MFR-S series coal burner

●Using the most advanced "semi-open pulverized coal combustion" pulverized coal combustion, the pulverized coal flame is fully burned under the multi-layer wind, which reduces the ablation and erosion of the flame on the inner wall of the combustion chamber. Extend the life of the combustion chamber.

●Free maintenance,high temperature stainless steel burner,avoid the trouble of changing the refractory bricks.

High level of automation---Automatic type adopts "touch screen + PLC" mode control, according to the pressure, temperature, etc. automatically adjust the supply of coal, air volume distribution and other impact of the main parameters of the combustion effect, so as to accurately control the required heat within the requirements of the construction specifications.

●Economy through the console manually control the throttle and coal supply, manual adjustment.

Multi-fuel applicability

1. Coal and Oil Dual Use--Independent combustion of coal / oil; Two kinds of fuel free to switch

2. Coal and Gas Dual Use--Independent combustion of coal / Gas; Two kinds of fuel free to switch

MFR-S Coal Burner VS MFR Coal Burner:

Item Model(Coal consumption) Outer diameter(mm) Inner diameter(mm) Remark 
1 MFR-S1000kg 780 618 Stainless Steel
1-1 MFR-1000kg 1040 800 Firebrick
2 MFR-S2000kg 900 700 Stainless Steel
2-1 MFR-2000kg 1376 1136 Firebrick
3 MFR-S3000kg 1000 790 Stainless Steel
3-1 MFR-3000kg 1500 1250 Firebrick
4 MFR-S4000kg 1080 870 Stainless Steel
4-1 MFR-4000kg 1550 1300 Firebrick

25-35% smaller diameter, more convenient installation, the use of a more extensive range.

Ⅲ.RMQ Series Coal Injection Gun Coal Burner

RMQ series coal injection gun is a kind of new research and development design of ZOOMLINE company on the basis of absorbing the international advanced theory and practice, this RMQ series coal injection gun is special coal powder injection gun applied to boiler, calcining kiln industries.

Main principle of our RMQ series coal injection gun is to make lump coal into 180-200 coal powder by pulverized coal machine, then coal powder will be transported to coal injection gun by blower equipped with pulverized coal machine itself, after rotational flow, secondary wind shaping, coal powder will be blown into high temperature combustion chamber to be burned.

RMQ series coal injection gun main parts:

●Pulverized coal machine —— make lump coal in to coal powder, coal supply controlled by frequency screw.

●Coal supply flexible pipe —— convey coal powder into coal injection gun.

●Coal injection gun —— spray coal powder into combustion chamber(location of heat source).

●Air-blower —— combustion-suppotring, flame secondary shaping.

●Control cabinet —— automatic control of injection gun.

Ⅳ.4Y/G Series Low Nox (Nitrogen Emissions) Coal Fired Burner

4Y/G series pulverized coal burner is a kind of low nitrogen emissions coal burner. Its structure is special designed and by changing the proportion of wind and coal of burner, through grading of air and fuel, flue gas circulation to reducing nitrogen oxides concentration, these ways are widely applied to burner. 4Y/G series pulverized coal burner is a double adjusting air pulverized coal burner, it can make one part of secondary wind into inner annular channel, another part into outer annular channel.

4Y/G series pulverized coal burner composition

Burner host—Hard core, mainly function is supplying and adjusting coal powder, inside and outside wind, and performing other major functions at the same time.

Pulverized coal machine—crush lump coal into coal powder (150-200 mesh), and convey coal powder to burner host by coal pipe through the wind of blower air.

Ignition system – high voltage electrode ignition, ignite diesel. Then ignite coal powder, achieving the purpose of preheating furnace at the same time.

Wind distribution system—realize the requirements of various wind distribution

Control system—control and function realization of each part, all the datas display, record, operation

 

 

 

I. MFR Coal Burner

 

Model Coal Consumption(kg/h) Power(kw) Coal Pulverizer Asphalt Temperature() Plant Capacity(tph)
MFR20 300 16.95 MFJ20 130-180 15-30
MFR40 450 31.25 MFJ40 130-180 25-50
MFR80 1000 41.25 MFJ80 130-180 70-85
MFR120 1500 73.75 MFJ120 130-180 100-125
MFR160 2000 80.25 MFJ80+MFJ80 130-180 140-170
MFR200 2500 105.25 MFJ120+MFJ80 130-180 160-220
MFR240 2860 138.45 MFJ120+MFJ120 130-180 200-250
MFR320 3660 194.95 MFJ120+MFJ120+MFJ120 130-180 280-340
MFR400 4500 254.95 MFJ150+MFJ150+MFJ150 130-180 360-400

 

II. RMQ Coal Burner

 

Model Coal Consumption(kg/h) Power(kw) Coal Pulverizer Air Blower Power(kw) Remark
RMQ100 80-300 14 MFJ20 1.5 Customized
RMQ500 300-500 25 MFJ40 3 Customized
RMQ1000 700-1200 35 MFJ80 5.5 Customized
RMQ1500 1000-1700 64 MFJ120 7.5 Customized
RMQ2000 1500-2200 70.5 MFJ80+MFJ80 7.5 Customized

 

III. 4Y/G Coal Burner

 

Model Coal Consumption(kg/h) Power(kw) Ignition Control Method Coal Supply Method
4Y/G-300 300 17.25 Diesel/Manual Automatic/Manual Mechanical
4Y/G-500 500 28.25 Diesel/Manual Automatic/Manual Mechanical
4Y/G-1000 1000 39.75 Diesel/Manual Automatic/Manual Mechanical
4Y/G-1500 1500 64.75 Diesel/Manual Automatic/Manual Mechanical
4Y/G-2000 2000 74.75 Diesel/Manual Automatic/Manual Mechanical
4Y/G-3000 3000 128.75 Diesel/Manual Automatic/Manual Mechanical
4Y/G-4000 4000 185.25 Diesel/Manual Automatic/Manual Mechanical

 

Coal burner for asphalt mixing plant:

Coal burner

New Type Multi-Purpose MFR-S Series Coal Burner:

Coal burner

 

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